• Title/Summary/Keyword: Drilling Design

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A Finite Element Analysis of the Drilling Process (드릴가공에 대한 유한요소해석)

  • 김국원;안태길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1055-1058
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    • 2002
  • Drilling process is one of the most common, yet complex operations among manufacturing processes. The performance of a drill is largely dependent upon drilling forces. Many researches focused on the effects of drill parameters on drilling forces. In this paper, the stresses occurring in drilling process are analyzed by finite element method. The analytic drilling forces considering the drill parameters and drilling conditions are used. Also, with ANSYS, geometric modeling and mesh generation of drill is performed automatically. From the study, optimal drill design and drilling condition determination may be achieved.

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A study on simplified procedure of enhanced designed implant drill (개선된 드릴 디자인을 적용한 간소화된 드릴링 과정에 관한 연구)

  • Yoon, Ji-Hoon;Jeon, Gye Rok;Yun, Mi-Jung;Huh, Jung-Bo;Jeong, Chang Mo
    • The Journal of the Korean dental association
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    • v.53 no.5
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    • pp.368-376
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    • 2015
  • Purpose : The objective of this research was to develop a more simplified drilling procedure with an enhanced implant drill. Materials and Methods : The drill enhanced design factors enabled implantation of Dia. 5.0mm fixture with only 2 times drilling which is more simplified drilling procedure. The enhanced drill was designed with 2 flutes, 2-phase or 3-phase formed drill tip and 25 degrees of helix angle. The proposed drilling procedure (2 times) was compared with a general drilling process (4 times) in terms of temperature changes, cutting time and ISQ value. Results : The simplified drilling procedure indicated less heat than a conventional drilling procedure (p<0.05). The enhanced drill showed significantly shorter drilling time than a conventional drill (p<0.05). On the other hand, higher insertion torque and ISQ value were observed on the the suggested drilling procedure than the conventional drilling procedure (p<0.05). Conclusion : A simplified drilling procedure with the newly designed drill could provide higher effectiveness and safety of dental implant operations under properly controlled external conditions, such as irrigation and RPM of drilling.

Study of Korea-made drilling log form decision (한국형 시추주상도 형식 결정에 관한 연구)

  • Lee, Seung-Ho;Hwang, Young-Chul;Chun, Seong-Yul;Jeong, Ji-Su
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.1191-1198
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    • 2005
  • To designer and builder because drilling log, last accomplishment of boring, is made by subsurface expbration of site person in charge base information intermediate delivered by unified style as is concise be. However, make and is using drilling log that is dissimilar in each engine without style or creation standard unified in the case of domestic. Civil engineers lose an opportunity that can get more informations thereby or problem of inappropriate design, construction often happens. In this study, analyzed drilling log style examination of inside and outside of the country and merits and demerits to solve problem of these design and construction. And study improvement item on recording contents and suggested consistent drilling log standard illustration plan.

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Optical Design for Trepanning Drilling (레이저 트레판닝 드릴링을 위한 광학 설계)

  • Noh, Ji-Whan;Lee, Jae-Hoon;Suh, Jung;Sohn, Hyon-Kee;Shin, Dong-Sig
    • Laser Solutions
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    • v.10 no.3
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    • pp.11-14
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    • 2007
  • A trepanning optics is the optical system which makes focus laser beam rotate and incline to the material processing surface. The trepanning optics is used in order to improve the quality of laser drilling process and control the taper of drilling diameter. In order to make trepanning optics, we can use the eccentricity of lens, scanner using two mirror, dove prism, or wedge. Among these method, in this paper wedge is used for trepanning optics. The wedge trepanning optics has advantage on the high speed of rotation. In this paper, we design the wedge trepanning optics using ray tracing. ements and engine design variables of system to satisfy the customer's requirements.

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Risk Based Accidental Limit State Evaluation on Explosion Accident at Shale Shaker Room of Semi-Submersible Drilling Rig (반잠수식 시추선의 Shale Shaker Room 폭발 사고에 대한 위험도 기반 사고한계상태 평가)

  • Yoo, Seung-Jae;Kim, Han-Byul;Park, Jin-Hoo;Won, Sun-Il;Choi, Byung-Ki
    • Special Issue of the Society of Naval Architects of Korea
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    • 2015.09a
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    • pp.69-73
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    • 2015
  • An evaluation of the accidental limit state (ALS) for design of a semi-submersible drilling rig is one of the essential design requirements as well as ultimate limit state (ULS) and fatigue limit state (FLS). This paper describes the ALS evaluation on the explosion accident at shale shaker room of semi-submersible drilling rig. There are three steps for the ALS evaluation such as structural analysis at concept design, risk based safety design and structural analysis at detailed design. For the ALS evaluation at concept design, conceptual explosion overpressure from the Rule guided by the classification society was used in the structural analysis that was carried out using LS-DYNA. To set up the design accidental load (DAL), explosion analysis was carried out using FLACS taking safety barriers into consideration. Then, the structural analysis was carried out applying DAL for the ALS evaluation at detailed design. Through the ALS evaluation on the explosion at shale shaker room, the importance of the risk based safety design was described.

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Study on Design Optimization of Degasser Baffles using CFD (전산유체역학을 이용한 Degasser Baffle최적설계 연구)

  • Sur, Jong-Mu;Im, Hyonam;Lee, In-Su;Lee, Heesung;Choi, Jaewoong
    • Journal of Ocean Engineering and Technology
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    • v.29 no.5
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    • pp.331-341
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    • 2015
  • A degasser is a separation unit used in drilling to separate gas from the drilling mud. The degasser used in offshore drilling was developed at an early stage of drilling. Since its development, the design of the degasser’s internal structure has been optimized, with many limitations due to the restrictions of experimental and computational performance measurement methods. Despite the recent development of CFD technology for multiphase flow analysis, CFD has only been used in a limited way for degasser internal flow analysis and design optimization. In this study, a design optimization procedure for a degasser’s internal structure design was proposed, and CFD analyses of three types of internal structural designs were performed to evaluate the separation performance. The CFD result for each design type was used for the design optimization and, as the result, an optimized design is proposed.

Drilling Characteristics and Modeling of Diamond Core Drilling Processes (다이아몬드 코어드릴 공정의 구멍가공 특성과 모델링)

  • Yoon, Kwan-Woo;Chung, Sung-Chong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.95-103
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    • 2008
  • Diamond core drills are applied to drill difficult-to-cut materials. This paper proposes basic understanding of ceramic drilling mechanics and characteristics of main factors affecting tool life, tool wear, cutting force, and chipping thickness. In contrast to conventional drilling, the core drilling process make deep grooves on the workpiece. One difficulty of it is the evacuation of chips from the drilled groove. As the drilling depth increases, an increased amount of chips tend to cluster together and clog the groove. Eventually severe wear develops and diamond grits are separated from the drill body. To relieve the clogging problem and to evacuate chips from the groove easily, the helical drilling process is applied for the core drilling process. To analyze drilling characteristics and derive optimal drilling conditions, tool life, tool wear, cutting force, and chipping thickness are quantified through the monitoring system and the Taguchi method. Mathematical models for the tool life and chipping thickness are derived from the response surface method. Optimal drilling database has been constructed through the experimental models.

Case Study of Ground Disturbance Characteristic due to Drilling Machine in Adjacent Deep Excavation (근접 깊은 굴착에서 천공장비에 의한 지반교란 특성 사례 연구)

  • 김성욱;한병원
    • Proceedings of the Korean Geotechical Society Conference
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    • 2003.03a
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    • pp.77-84
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    • 2003
  • Deep excavations in the urban areas have been frequently going on in large scale. Soil-nailing and Earth-anchor supporting methods are generally used in deep excavation. These construction methods cause ground disturbances during drilling process, and damages of adjacent structures and ground due to the differential settlement throughout construction period, and unexpected behaviors of supporting system according to the characteristics of drilling machine and ground condition. This article introduces two actual examples of adjacent deep excavation for the construction of university buildings in granitic Seoul area. The important results of construction and measurements obtained using Crawler drilling machine for Soil-nailing and Earth-anchor supporting methods are summarized. And some suggestions are given to improve and develop the technique of design and construction in the deep excavation projects having similar ground condition and supporting method.

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Design of a Drilling Torque Controller in a Machining Center (머시닝센터에서 드릴링 토크 제어기의 설계)

  • 오영탁;권원태;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.513-518
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    • 2001
  • As the machining depth increases, the drilling torque increases and fluctuates and the risk of drill failure also increases. Hence, drilling torque control is very important to prevent the drill from failure. In this study, a PID controller was designed to control the drilling torque in a machining center. The plant including the feed drive system, cutting process, and spindle system was modeled for controller design. The Ziegler-Nichols rule was used to determine the controller gain and control action times. The root locus plot was used to tune the controller gain for a certain cutting condition. Also, suggested was a simple method to obtain the tuned controller gain for an arbitrary cutting condition not using the Ziegler-Nichols rule and root locus plot. The cutting torque control, performance of the designed controller and the effect of gain tuning on the control performance were examined.

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Optimum Shape Design of Cemented Carbide Micro-Drill in Consideration of Productivity

  • Kim, Gun-Hoi;Kwon, Ji-Yong;Lee, Sung-Goo
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.264-268
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    • 2003
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

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