• Title/Summary/Keyword: Drawing Experiment

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Fabrication of Drawing Wire for Cold Rolling Mill using Tungsten Carbide Multi-Stage Dies (초경 다단 다이를 적용한 냉간 압조용 인발 선재 제조)

  • Park, D.H.;Hyun, K.H.;Lee, M.J.
    • Transactions of Materials Processing
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    • v.29 no.2
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    • pp.97-102
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    • 2020
  • Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through multi-stage drawing dies. The aim of this study is to fabricate a drawing wire using 2 stage drawing process. The finite element analysis of wire drawing was conducted to validate the efficiency of the designed process and the experiment was performed to validate the designed wire drawing process using 2 stage tungsten carbide die. Dry lubricant with powder was applied for producing a wire of desired diameter. Finally, a drawing wire using 2 stage die for cold rolling mill was developed.

New Design of Cylindrical Cup Deep Drawing by Forming Analysis (원형컵 디프 드로잉의 성형해석에 의한 공정설계)

  • 정완진;김종호;류제구
    • Transactions of Materials Processing
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    • v.12 no.7
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    • pp.647-653
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    • 2003
  • A systematic approach for the process design in deep drawing is necessary to improve the quality of drawn cups. This study concentrates mainly on the influence of process design strategy on the product quality. Different types of process design were chosen from initial blank of 100mm in diameter to make final cup of 50mm in diameter. In order to make this cup, we used 2-stage deep drawing. Forming analyses are carried out to find out better design in terms of drawing force. It is proposed that the process design, in which maximum drawing forces during successive operations are equal, is a more desirable one. Through experiment, it is found that the proposed case shows equivalent values in terms of maximum drawing force during successive operations in real process and can achieve the best product quality in terms of dimensional accuracy. Thus, it is shown that proposed design is very effective in the improvement of quality in drawn cups and may be extended to deep drawing with more stages.

Optimal Die Profile Design in Tube Drawing Process for Prevention of Material Fracture (파단방지를 위한 튜브인발공정 최적 금형형상 설계에 관한 연구)

  • Lee, Sang-Kon;Kim, Sang-Woo;Lee, Young-Seon;Lee, Jung-Hwan;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.11 s.188
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    • pp.78-84
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    • 2006
  • The objective of this study is to design the optimal die profile that can prevent material fracture in the tube drawing process for automobile steering input shaft. First, the CDV(Critical Damage Value) of material is obtained by the compression test and FE-analysis. The occurrence of fracture is estimated by the FE-analysis considering the CDV. In order to achieve the objective of this study, optimization technique and FE-analysis are applied. FPS(Flexible Polyhedron Search) method, which is one of the non-gradient optimization techniques often used in engineering, is used to search optimal die profile. The drawing die profile is represented by Bezier-curve to generate all the possible die profile. Using FPS method and FE-analysis the optimal drawing die profile is determined. To verify tile effectiveness of the redesigned optimal die, the tube drawing experiment is performed. In the experimental result, it is possible to produce sound product without material fracture using the redesigned optimal die.

The Study of Classification Body Types of Adults Women and Drawing of Prototype of Clothing (성인여성의 의복 원형 개발에 관한 연구 -성인여성의 체형 분류에 관한 연구의 후속 연구-)

  • 손혜순;손혜정
    • The Research Journal of the Costume Culture
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    • v.5 no.4
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    • pp.130-158
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    • 1997
  • This study outputs calculation of regression of each items for production of torso basic pattern according to 6 body types as the result of another study and intends to present drawing method of torso model by short measure method modified and supplied and supplied by experiments of wearing clothing. SAS(Statistical Analysis System) is used for figures management and methods for analysis used are Frequency Analysis, Means Analysis, Regression Analysis, Correlation Analysis, etc. Results are as follows. 1. Correlation analysis is used to output the size necessary for torso prototype drawing by sort measure method and waist front length, back length, crotch length, shoulder point-cerricale-shoulder point, bust circumference, waist circumference, weight, etc, are set up as representative items calculation of regression of each type is suggested. 2. In the result of experiment of the first wearing clothing intended for 5 in each type and the whole 30, to develop torso prototype drawing method by short measure method, as we find some problems of the shape and propriety of neck root circumference line, the position of shoulder point, pulling or hold armpit parts, waist circumference line, the degree of dissatisfaction is high, so the second experiment of wearing clothing is propriety of each part is improved, all items except the length and quantity of shoulder dart, waist in back bodice, clearance quantity of hip circumference, and the place of shoulder line in side bodice. So, it was modifed and supplied and then the third torso prototyped drawing method by shout measure method was suggested. The third prototype drawing method was suggested, by modifying and supplying.

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Improvement on the Formability of Magnesium Alloy Sheet by Heating and Cooling Method (가열냉각방법에 의한 마그네슘합금의 판재성형성 개선)

  • Kang, Dae-Min;Manabe, Ken-ich
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.607-612
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    • 2005
  • In this paper, warm deep drawing process with local heating and cooling technique was attempted to improve the formability of AZ31 magnesium alloy which is impossibly to form by conventional methods at room temperature by finite element method and experiment. For FE analysis, in first model with considering heat transfer, both die and blankholder were heated to 573K while the punch was kept at room temperature by cooling water. Also distribution of thickness and von Mises stress at room temperature and 498k for warm deep drawing were compared by FEM. Uniaxial tension tests at elevated temperature were done in order to obtain the temperature dependence of material constant under temperature of $293K\~573K$ and cross head velocity of $5\~500mm/min$. The phenomenological model for warm deep drawing process in this work was based on the hardening law and power law strain rate dependency. Deep drawing experiment were conducted at temperatures of room temperature, 373K, 423K, 473K, 498K, 523K, and 573K for the blank and deep drawing tools(holder and die) and at a punch speed of 10mm/min.

Study of the Art Healing Potential of Coloring and Drawing in Video Games for Mental Health

  • Guo Putian;Sunghoon Cho;Zhou Jiani
    • International Journal of Advanced Culture Technology
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    • v.12 no.3
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    • pp.182-193
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    • 2024
  • Academia and psychiatric practice have increasingly begun to recognize the positive relationship between art and mental health well-being. Coloring and drawing, in specific, are being highlighted as being particularly effective in improving mental wellness. Video games, despite having a negative reputation for promoting antisocial behavior and violence, are now being recognized as positive for mental health as they provide relaxation benefits that help users find inner tranquility. The following study experimented on the impact of video games that incorporate coloring and drawing games on improving mental health using 3 criteria: creative and artistic freedom; interactivity; and sense of immersion. The experiment focused on 1 coloring game (Chicory: A Colorful Tale) and 1 drawing game (Draw a Stickman: EPIC). The experiment found that coloring (Chicory) reduces loneliness, stress, anxiety, and softens the heart, while drawing (Stickman) increases focus, emotional control, adds excitement to life, and improves innovations. Further research into the specific benefits and challenges associated with this emerging form of digital art therapy is however recommended.

A study on the effect of die lubrication in deep drawing process with spring type blankholder system (스프링형 블랭크홀더 시스템의 디프드로잉 가공에서 다이면 윤활효과에 관한 연구)

  • 이종국;강명순
    • Journal of the korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.49-59
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    • 1989
  • The purpose of this paper is to obtain the effect of die lubrication in deep drawing process. The flange wrinkling is analysed by a moment equilibrium method in order to apply the optimum blankholding force to the blank. The experiment has been carried out with the high stiffness spring-type blankholder system. As the result, blankholding pressure is determined in terms of variables in deep drawing process. In the range of frictional coefficient which has been found in this experiment, there was a little difference in required blankholding force but a great difference in drawing force. It was found that the stiffness of blankholder was the major factor which influences on flange wrinkling in spring-type blankholder system.

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The Influence of Diamond Abrasive Size on the Life of Tungsten Carbide Wet Drawing Dies (다이아몬드 연마재 입도가 초경 습식신선 다이스 수명에 미치는 영향)

  • Lee, S.K.;Kim, M.A.;Ko, D.C.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.518-523
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    • 2006
  • Wet wire drawing of brass coated steel wire, used for tire reinforcement, is realized with Tungsten Carbide(WC) dies sintered with a cobalt(Co) binder. Dies wear represents an important limitation to the production process and cost savings. Several parameters, such as Co content, WC grain size of tungsten carbide, sintering conditions, and so on, affect on the wear of the drawing die. In this study, the effect of the diamond abrasive particle size on the life of the WC centered dies of the wet wire drawing was investigated. Wet wire drawing experiments were carried out on a wet wire drawing machine. From the experiments, the dies life, dies fracture, wire surface roughness, and wire breaks were investigated. From the results, it was found that the wear of the WC dies increased with the increase in the diamond abrasive particle size.

Investigation of Deep Drawability and Product Qualities of Ultra Thin Beryllium Copper Sheet Metal (베릴륨동 극박판의 드로잉 성형성과 품질특성 연구)

  • Park, S.S.;Hwang, K.B.;Kim, J.B.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.179-184
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    • 2010
  • The present study is focused on the deep drawability and product qualities of ultra thin beryllium copper sheet metal. The goal of this research is to investigate the limit drawing ratio in deep drawing of ultra thin beryllium copper metal. For the experiment, beryllium copper(C1720, $50{\mu}m$ in thickness) is used. Tensile test are also carried out to find out the material properties. Deep drawing experiments are carried out in Universal Testing Machine(UTM) to obtain limit drawing ratio. Deep drawing tests are carried out for various specimen sizes. Teflon film is used as a lubricant and constant blank holding force is imposed. Sheet thickness and surface hardness are measured along radial direction after deep drawing. Thickness is measured using optical microscope. For beryllium copper(C1720), the maximum LDR of 2.4 is obtained when the die shoulder radius is 20 or 30 times of sheet thickness.

Optimization of Dies Angles to Improve the Dimensional Accuracy and Straightness of the Shaped Drawn Product based on the FE Simulation and the Taguchi Method (유한요소해석 및 다구찌법을 이용한 형상인발제품 치수정도 및 진직도 향상을 위한 다이스각 최적화)

  • Lee, Sang-Kon;Lee, Jae-Eun;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.474-480
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    • 2008
  • Recently, rods having irregular sections more complex than a rectangle or ellipse are necessary to produce mechanical parts. The cold shaped drawing process is used to obtain shaped drawn products with high levels of dimensional accuracy and quality. A cross roller guide, considered in this study, is one of the parts produced by shaped drawing process. A cross roller guide has a linear bearing system that rolls along a guide way. A cross roller guide is one of the most important components in terms of equipment because the quality of the product influences the precision linear motion. Therefore, the final dimensional accuracy of the linear rail in the shaped drawing is very important. The objective of this study is to find the optimized die angles to improve the dimensional accuracy and straightness of the final shaped drawn product. In order to achieve the aim of this study, design of experiment, FE-simulation, and the Taguchi method were used. Based on the analytical results, shaped drawing experiment has been performed to verify the result.