• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.11 s.254
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• pp.1472-1478
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• 2006

Double-deck train has been attracted growing attention as next generation transportation around metropolis because of high passenger carrying capacity. To develop high-speed double-deck train with low operational costs, the carbody must be designed as light as possible. In addition, the carbody must be strong enough to ensure the safety of passengers. To meet these design requirements, we perform systematically weight minimization that determines thickness of aluminum extruded panels of the carbody. First, to reduce the design variables, we carry out the screening process that select sensitive or/and important design variables through design exploration. Then, weight minimization is accomplished under multi-loading condition such as vertical, compressive and torsional loads, while satisfying strength constraints of the design regulations. Finally, the result of design optimization is discussed by comparison with its initial design.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.2
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• pp.177-185
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• 2015

This paper describes a weight-reduction design method for the car bodies of a double deck high-speed train (service speed of 300 km/h). The method uses lightweight materials and a topology optimization technique. In this study, aluminum extrusions and sandwich composites were selected as the best materials to reduce the weight of the car body. The topology optimization technique was used to determine which car body parts could be made of the sandwich composites to achieve additional weight savings. The results of the topology optimization analysis showed that sandwich composites could be used for secondary car body members such as the roof and the second underframe. Also, it was found that a car body composed of aluminum extruded parts and sandwich composites could weigh up to 14% less than a car body made of only aluminum extrusions.

• Proceedings of the KSR Conference
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• 2010.06a
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• pp.1138-1142
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• 2010

High speed railway structure, contact of vehicle needs to design considering the running stability(dynamic behavior). Also, upper structure has to satisfy design standard about moving load, high speed train(KTX). So, the high speed railway structure has to satisfy the requirement of natural frequency, vertical acceleration on deck, face distortion and vertical displacement considering ride comfort, which is suggested Ho-nam high speed railway design standard. In this study, it was investigated and evaluated to the dynamic behavior for a double-rib arch railway bridge subjected to moving load considering real high speed train loads.

• Composites Research
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• v.32 no.1
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• pp.29-36
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• 2019

The purpose of this paper is to suggest a lightweight design for the aluminum extrusion carbody structure of a double deck high-speed train using material substitution and size optimization method. In order to conduct material substitution, the topology optimization was used to determine the application parts of sandwich composites at the carbody structures. The results of analysis showed that sandwich composites could be applied at roof and 2nd underframe. The size optimization was used to determine thickness of the aluminum extruded and carbon/epoxy composite. The design variable, state constraint and objective function were formulated to solve the size optimization, and then, the feasible design was presented by these conditions. The results of the lightweight design showed that the weight of double deck high-speed train hybrid carbody could be reduced by 2.18(17.70%) tons.

• Proceedings of the KSR Conference
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• 2004.06a
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• pp.748-753
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• 2004

Aluminum alloy is very useful material for high speed transportations due to its high strength and light weight characteristics. Especially because of a weight reduction a large extrustion of aluminum alloy carbody has been manufactured. This aluminum extruded panel is a hallow extruded panel. This shape and thickness is various by designer's sense and experience and VAW's profiles. So it is important to find an optimized shape and thickness of AEP. In this study we get the AEP's thickness to minimize a weight by applying an applying an optimization algorithm. The results of the study can be used as basic guidelines double-deck trains in the future.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.10
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• pp.81-87
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• 2017

This paper describes the dynamic behavior and enhancement of Korean high-speed trains. The tail vibration reduction method of the yaw damper installation method change, which was derived from previous research, was applied to the running test of high-speed train. In addition, the vibration reduction method for the entire vehicle was derived by a numerical method and its effect was confirmed by a running test. The improved design was applied to the double-deck high-speed train coaches and the commissioning proceeded without problems in dynamic behavior. Sensitivity analysis of the suspension parameters affecting the critical speed of Korean next-generation high-speed trains was performed and four design variables that greatly affected the critical speed were derived. These were in the order of the primary elastic joint x-directional stiffness, the secondary yaw damper series stiffness, the secondary lateral damper damping coefficient, and the carbody damper damping coefficient. By optimizing the design variables, the suspension parameter that improves the critical speed by 23.3% can be used in the commercial designs of Korean next-generation high-speed trains.