• Title/Summary/Keyword: Distributed manufacturing

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Comparison of Production and Distribution Policy in the Supply Chain Model Considering Characteristics of the Semiconductor Industry (반도체 산업의 특성을 고려한 공급사슬 모형에 대한 생산 및 분배정책의 비교)

  • Chung Sung Uk;Lee Byung Jin;Lee Young Hoon
    • Journal of the Korean Operations Research and Management Science Society
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    • v.29 no.3
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    • pp.9-21
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    • 2004
  • Semiconductor industry is the one whose supply chain network is distributed all over the world. And it has different characteristics with other manufacturing industries as reentrancy, binning, substitution. In this paper, we suggest supply chain models for the semiconductor industry, consisting of production and distribution chains, where manufacturing characteristics are considered. Three policies for the production chain and two policies for the distribution chain are suggested and formulated mathematically. Six combination policies are tested for the evaluation of performances with example. It is shown that the supply chain is operated, if production and distribution are coordinated and managed based on the demand information, without inventory, as efficiently as the chain with inventory.

Method for Shop Floor Control Using Agent-Technique (에이전트 기술 응용 Shop floor 제어 방안)

  • Park, Hong-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.176-181
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    • 2001
  • Due to the increasing complexity to handle conflicts and interruptions caused by resource failures and rush orders, shop control is obliged to redesign its organization according to the changing demands of the manufacturing control. These demands are leading to the development of decentralization and gradually to their permanent optimization. As a result, a powerful modeling method which can be adapted efficiently is required. The use of agent theory enables specific modeling of the relevant shop planning activities. The planning activities are modeled in a so-called activity modeling through the definition of three classes of agents; Plan Agent, Manufacturing System Agent and Control Agent as well as the description of the cooperative relationship among these agents. On the basis of the activity model the agent-based shop control method is developed which emphasizes the distributed problem-solving and the cooperation with relevant agents.

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Development of Integrated Systems for Manufacturing Information Netwo (생산정보 통신망을 위한 통합 툴의 개발)

  • Kim, Dong-Sung;Lee, Jae-Young;Kwon, Wook-Hyun
    • Proceedings of the KIEE Conference
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    • 1999.11c
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    • pp.677-679
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    • 1999
  • In this paper, an integration tool for the factory automation communication is proposed. It can apply to three kinds of Fieldbus, Manufacturing Message Specification and Personal Digital Assistance based systems in the factory environment. This paper focuses on the development of the testing tool and object-oriented design concepts for the synthesis of communication modules from the factory level to the field level. The integration of each communication module in the distributed environment gains importance for the realization of heterogeneous information processing systems.

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A Support System for Design and Routing Plan

  • Park, Hwa-Gyoo;Shon, Ju-Chan;Park, Sung-Gin;Baik, Jong-Myung
    • Proceedings of the CALSEC Conference
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    • 1999.07b
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    • pp.607-614
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    • 1999
  • In this paper, we demonstrate the implementation case using component based development tool under development process for application developments. The tool suggested provides the programming environment for the development of distributed manufacturing applications primarily. The development tool is classified into visual component, logic component, data component, knowledge component, neural net component, and service component which is a core component for the support component edit and execution. We applied the tool to the domain of the design and routing plan to retrieve existing similar design models in database, initiate a model, generate a process plan, and store the new model in the database automatically. Utilizing the tool, it integrates a geometric modeler, engineering/manufacturing database, and knowledge sources over the Internet.

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Effects of Limited Capacity on Screening Procedures Using a Surrogate Variable (대용특성을 활용한 스크리닝 검사에서 제한된 생산용량의 효과분석)

  • Choi, Ik-Jun;Hong, Sung-Hoon
    • Journal of Korean Society for Quality Management
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    • v.36 no.4
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    • pp.77-86
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    • 2008
  • Due to the rapid growth in automated testing and manufacturing systems, screening inspection becomes very attractive. In this paper, we investigate the effects of limited capacity on screening inspection using a surrogate variable. The model is developed under the assumption that the reprocessed and nonreprocessed items are produced by the same manufacturing process and therefore their quality characteristics are independently and identically distributed. Profit models are constructed which involve four price/cost components; selling price, cost incurred by imperfect quality, reprocessing and quality inspection costs. Methods of finding the optimal screening limits are presented, and a numerical example is given. Sensitivity analyses are also performed to study the effect of a process standard deviation on this model.

Characteristics of Metal Surface Heat Treatment by Diode Laser (다이오드 레이저를 이용한 금속 표면 열처리 특성)

  • Choi, Seong-Dae;Cheong, Seon-Hwan;Kim, Gi-Man;Yang, Seung-Cheol;Kim, Jam-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.16-23
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    • 2007
  • An experimental investigation with diode laser system was carried out to study the effect of surface heat treatment on the die materials(SM45C, SKD11, SK3). The surface heat treatment characteristics of the laser beam are evaluated using hardness tests, optical microscopy, X-ray diffraction and energy dispersive X-ray spectroscopy(EDS). Results indicated that the beam size, focal length, feed rates are changed surface hardened characteristics. SM45C is higher hardness than other materials and composed to martensite grain at hardened zone, whereas other materials(SKD11, SK3)are low hardness than expected and composed to austenite and allayed martensite at hardened zone. The intensive X-ray diffraction patterns of (110)-(200)-(211) is detected hardened surface and the hardened surface distributed plenty of carbon density than metal zone.

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Humanoid Robot Footstep Planner with Fuzzy-Based Multi-Criteria Decision Making (퍼지 기반 다기준 의사 결정을 이용한 휴머노이드 로봇 걸음새 계획기)

  • Lee, Ki-Baek
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.4
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    • pp.441-447
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    • 2015
  • This paper proposes a novel fuzzy-based multi-criteria decision making method and implements a footstep planner for humanoid robots with it. Humanoid robots require additional footstep planning process in addition to path planning for the autonomous navigation. Moreover, it is necessary to consider safety and energy consumption as well as path efficiency and multi-criteria decision making is indispensable. The proposed method can provide not only well- distributed and non-dominated, but also more preferable solutions for users. The planned footsteps by the proposed method were verified through simulation. The results indicate that the user's preference is properly reflected in optimized solutions maintaining solution quality.

Design Optimization of Bolted Connection with Wood Laminated Composite Beams Subjected to Distributed Loads (분포하중을 받는 목재 적층복합재 빔의 볼트 체결 최적화 설계)

  • Cho, Hee Keun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.3
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    • pp.292-298
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    • 2017
  • Numerical analysis for various design parameters should be preceded by optimal design of composite materials. Numerous studies have been conducted on the bolting of interconnecting beams. In this study, the response surface method was applied to optimize the design of bolted joints connected by laminated wood composite beams. The response surface was created by combining the FEA code for composite analysis and the algorithm for forming the response surface. Optimization on this response surface was performed with a genetic algorithm to derive the results. The determination of the optimum bolt-hole position for the connection of composite beams is an optimization problem. Tsai-Wu composite failure index, maximum deflection, and simple von Mises stress are set as the objective functions. It has been proved that the design results of the optimized bolt-hole are superior to the design performance of the existing conventional bolt-hole position.

Performance analysis of the data link layer of IEC/ISA fieldbus system by simulation model (시뮬레이션 모델을 이용한 IEC/ISA 필드버스 시스템의 데이터 링크 계층 성능 분석)

  • Lee, Seong-Geun;Hong, Seung-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.3
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    • pp.209-219
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    • 1996
  • Fieldbus provides a real-time data communication among field devices in the process control and manufacturing automation systems. In this paper, a Petri Net model of the 1993 draft of IEC/ISA fieldbus which is proposed as an international standard of fieldbus network is developed. Based on the Petri Net model, discrete-event simulation model of IEC/ISA fieldbus network is developed. This paper evaluates the network induced delay in the data link layer of IEC/ISA fieldbus using the simulation model. In addition, an integrated discrete-event/continuous-time simulation model of fieldbus system and distributed control system is developed. This paper investigates the real-time data processing capability of IEC/ISA fieldbus and the effect of network-induced delay to the performance of control system.

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Fieldbus : Communication Network for Manufacturing Automation (생산자동화를 위한 통신망 : 필드버스 기술 개요)

  • 홍승호
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.12-24
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    • 1994
  • 최근 수년간에 걸쳐 이루어진 센서기술의 발달과 컴퓨터를 이용한 데이타 처리능력의 혁신적인 발전은 대형의 복잡한 시스템을 실시간으로 운용하는데 있어서 막대한 양의 정보를 적절히 처리할 수 있는 기술을 요구한다. 예를 들어, 제철 또는 화학공장 공정제어에 있어서 여러 단계의 복잡한 공정의 상태에 관련된 정보는 다양한 센서들에 의하여 감지되어 제어컴퓨터에 전달된다. 또한 제어컴퓨터에서 생성되는 데이타는 자동화장비들의 각 구동장치로 분배된다. 이와 더불어 전체공정의 운용 및 관리와 제품의 품질 검사 및 시험에 관련된 데이타들도 적절히 전송되어야 한다. 또한 공장의 생산자동화 시스템에서도 수많은 로봇, PLC, CNC,AGV,켠베이어, 자동창고 등 자동화장비관련장비들의 시간적,공간적인 작업상태와 작업환경에 대한 무수한 정보들은 다양한 센서들에 의하여 감지되어 제어컴퓨터로 전달되어야 한다. 이러한 막대한 양의 데이타들을 적시에 수집하여 가공한 후 적시, 적소에 분배해 줄 수 있는 데이타 전송기술의 확보는 미래의 첨단생산시스템으로 인식되는 CIM(Computer Integrated Manufacturing)및 분산제어시스템(Distributed Control System)의 구축을 위한 선결과제라 할 수 있다. 이러한 문제들은 발전소, 최신예 항공기와 인공위성 등과 같이 고도의 제어기능과 매우 높은 신뢰도를 요구하는 시스템들에서도 마찬가지로 제기된다.

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