• Title/Summary/Keyword: Distillation process

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A study of distillation column control by using a neural controller (신경제어기를 이용한 증류탑의 제어에 관한 연구)

  • 이문용;박선원
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.234-239
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    • 1990
  • A neural controller for process control was proposed that combines a simple feedback controller with a neural network. This control was applied to distillation control. The feedback error learning technique was used for on-line learning. Important characteristics on neural controller were analyzed. The proposed neural controller can cope well with strong interactions, significant time delays, sudden changes in process dynamics without any prior knowledge of the process. It was shown that the neural controller has good features such as fault tolerance, interpolation effect and random learning capability

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Numerical study of direct contact membrane distillation process: Effects of operating parameters on TPC and thermal efficiency

  • Zamaniasl, Mohammadmehdi
    • Membrane and Water Treatment
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    • v.10 no.5
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    • pp.387-394
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    • 2019
  • Membrane distillation (MD) is one of the water treatment processes which involves the momentum, heat and mass transfer through channels and membrane. In this study, CFD modeling has been used to simulate the heat and mass transfer in the direct contact membrane distillation (DCMD). Also, the effect of operating parameters on the water flux is investigated. The result shows a good agreement with the experimental result. Results indicated that, while feed temperature is increasing in the feed side, water flux improves in the permeate side. Since higher velocity leads to the higher mixing and turbulence in the feed channel, water flux rises due to this increase in the feed velocity. Moreover, results revealed that temperature polarization coefficient is rising as flow rate (velocity) increases and it is decreasing while the feed temperature increases. Lastly, the thermal efficiency of direct contact membrane distillation is defined, and results confirm that thermal efficiency improves while feed temperature increases. Also, flow rate increment results in enhancement of thermal efficiency.

Distillation of Cd- ZrO2 and Cd- Bi in Crucible With Splatter Shield

  • Kwon, S.W.;Kwon, Y.W.;Jung, J.H.;Kim, S.H.;Lee, S.J.
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2018.11a
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    • pp.103-103
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    • 2018
  • The liquid cathode processing is necessary to separate cadmium from the actinide elements in the pyroprocessing since the actinide deposits are dissolved or precipitated in a liquid cathode. Distillation process was employed for the cathode processing owing to the compactness. It is very important to avoid a splattering of cadmium during evaporation due to the high vapor pressure. Several methods have been proposed to lower the splattering of cadmium during distillation. A multi-layer porous round cover was proposed to avoid a cadmium splattering in our previous study. In this study, distillation behavior of $Cd-ZrO_2$ and Cd - Bi systems were investigated to examine a multi-layer porous round cover for the development of the cadmium splatter shield of distillation crucible. It was designed that the cadmium vapor can be released through the holes of the shield, whereas liquid drops can be collected in the multiple hemisphere. The cover was made with three stainless steel round plates with a diameter of 33.50 mm. The distance between the hemispheres and the diameter of the holes are 10 and 1 mm, respectively. Bismuth or zirconium oxide powder was used as a surrogate for the actinide elements. About 40 grams of Cd was distilled at a reduced pressure for two hours at various temperatures. The mixture of the cadmium and the surrogate was distilled at 470, 570 and $620^{\circ}C$ in the crucible with the cover. Most of the bismuth or zirconia remained in the crucible after distillation at 470 and $570^{\circ}C$ for two hours. It was considered that the crucible cover hindered the splattering of the liquid cadmium from the distillation crucible. A considerable amount of the surrogate material reduced after distillation at $620^{\circ}C$ due to the splattering of the liquid cadmium. The low temperature is favorable to avoid a liquid cadmium splattering during distillation. However, the optimum temperature for the cadmium distillation should be decided further, since the evaporation rate decreases with a decreasing temperature.

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Application of a Divided-Wall Column for the Trichlorosilane Refining Process (삼염화실란 정제공정에서의 분리벽형 증류탑 적용)

  • Hong, Seung-Taek;Lee, Moon-Yong
    • Clean Technology
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    • v.16 no.1
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    • pp.64-70
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    • 2010
  • In this study, we suggest the application of the divided-wall column (DWC) to the existing trichlorosilane(TCS) purification process in the commercial polysilicon manufacturing process. Using Aspen HYSYS V7.1, an extensive simulation study was carried out for the analysis of the energy consumptions and capital cost for the conventional sequential distillation configuration and the DWC for producing a given purity and yield of trichlorosilane. As a result, it is shown that the DWC saves the separation energy by 61% and the equipment cost by 58% compared with the conventional distillation process.

Surface Treatment of Air Gap Membrane Distillation (AGMD) Condensation Plates: Techniques and Influences on Module Performance

  • Harianto, Rachel Ananda;Aryapratama, Rio;Lee, Seockheon;Jo, Wonjin;Lee, Heon Ju
    • Applied Science and Convergence Technology
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    • v.23 no.5
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    • pp.248-253
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    • 2014
  • Air Gap Membrane Distillation (AGMD) is one of several technologies that can be used to solve problems fresh water availability. AGMD exhibits several advantages, including low conductive heat loss and higher thermal efficiency, due to the presence of an air gap between the membrane and condensation wall. A previous study by Bhardwaj found that the condensation surface properties (materials and contact angle) affected the total collected fresh water in the solar distillation process. However, the process condition differences between solar distillation and AGMD might result in different condensation phenomena. In contrast, N. Miljkovic showed that a hydrophobic surface has higher condensation heat transfer. Moreover, to the best of our knowledge, there is no study that investigates the effect of condensation surface properties in AGMD to overall process performance (i.e. flux and thermal efficiency). Thus, in this study, we treated the AGMD condensation surface to make it hydrophobic or hydrophilic. The condensation surface could be made hydrophilic by immersing and boiling plate in deionized (DI) water, which caused the formation of hydrophilic aluminum hydroxide (AlOOH) nanostructures. Afterwards, the treated plate was coated using hexamethyldisiloxane (HMDSO) through plasma-enhanced chemical vapor deposition (PECVD). The result indicated that condensation surface properties do not affect the permeate flux or thermal efficiency significantly. In general, the permeate flux and thermal efficiency for the treated plates were lower than those of the non-treated plate (pristine). However, at a 1 mm and 3 mm air gap, the treated plate outperformed the non-treated plate (pristine) in terms of permeate flux. Therefore, although surface wettability effect was not significant, it still provided a little influence.

Entrainer-Enhanced Semi-Batch Reactive Distillation for Synthesis of Butyl Acetate (부틸 아세테이트 합성을 위한 공비첨가제 사용 반회분식 반응증류)

  • Yang, Jeongin;Jeon, Hyeongcheol;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.55 no.3
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    • pp.341-352
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    • 2017
  • Butyl acetate is produced from acetic acid and butanol via an esterification reaction in a reactive distillation column. Entrainer can be used for efficient removal of produced water from the reaction region, leading to significant improvement of the column performance. Batch reactive distillation has clear advantages over continuous one in terms of flexibility and adaptability in a small plant. We studied batch and semi-batch reactive distillation processes through process simulation and pilot-scale experiments. We investigated process configuration and type of entrainer for improvement of the column performance and suggested a novel cyclic operation strategy using the semi-batch reactive distillation column. The cyclic strategy was shown to give relatively high production rate and stable operation.

Salt Distiller With Mesh-covered Crucible for Electrorefiner Uranium Deposits

  • Kwon, S.W.;Lee, Y.S.;Kang, H.B.;Jung, J.H.;Chang, J.H.;Kim, S.H.;Lee, S.J.
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2017.05a
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    • pp.83-83
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    • 2017
  • Electrorefining is a key step in pyroprocessing. The electrorefining process is generally composed of two recovery steps - the deposit of uranium onto a solid cathode and the recovery of the remaining uranium and TRU elements simultaneously by a liquid cadmium cathode. The solid cathode processing is necessary to separate the salt from the cathode since the uranium deposit in a solid cathode contains electrolyte salt. Distillation process was employed for the cathode processing. It is very important to increase the throughput of the salt separation system due to the high uranium content of spent nuclear fuel and high salt fraction of uranium dendrites. In this study, a mesh-covered crucible was investigated for the sat distillation of electrorefiner uranium deposits. A liquid salt separation step and a vacuum distillation step were combined for salt separation. The adhered salt in uranium deposits was efficiently removed in the mesh-covered crucible. The salt distiller was operated simply since repeated cooling - heating step was not necessary for the change of the crucible. The operation time could be reduced by the use of the mesh-covered crucible and the combined operation of the two steps. A method to preserve a vacuum level was proposed by double O-rings during the operation of the distiller with the mesh-covered crucible. After the salt distillation, the salt content was measured and was below 0.1wt% after the salt distillation. The residual salt after the salt distillation can be removed further during melting of uranium metal.

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Design of TAME Process using a Commercial Design Software (상업용 설계 프로그램을 이용한 TAME 공정의 설계)

  • Hwang, Kyu Suk;Lee, Moon Yong;Kim, Young Han
    • Korean Chemical Engineering Research
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    • v.45 no.1
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    • pp.52-56
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    • 2007
  • Though a reactive distillation column reduces energy requirement and gives easy separation of azeotropic mixture to result in wide practical applications in field, its design is difficult. On the other hand, a commercial design software used largely in chemical process design and performance evaluation can solve the problem, but the addition of reaction into the tray is not simple. In this study the addition is implemented to make the process simulation available, and it is utilized in the design of a TAME process to find the following design guidelines. The addition of reactive trays gives more composition elevation than the composition decrease from the reduction of the trays, and the increase of non-reactive trays does not improve product quality. The elevation of reboiler heat duty lowers the product quality by the reduction of residence time in reactive tray and conversion.

Rational Design of Extractive Distillation Toward Enhanced Separation of HFPO from HFP/HFPO Mixture

  • Lee, Yongtaek
    • Clean Technology
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    • v.24 no.1
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    • pp.15-20
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    • 2018
  • Hexafluoropropyleneoxide ($C_3F_6O$, HFPO) is highly expensive and it may be used as a raw material for the synthesis of various fluorine based compounds. Currently, extractive distillation method has gained considerable attention to collect the HFPO from a mixture of HFPO / hexafluoropropylene ($C_3F_6$, HFP). Optimized operating conditions are studied using a theoretical method for the extraction process. Among available solvents for the purification process, the use of 1,1-dichloro-1-fluoroethane exhibits a high purity of HFPO as a top product and minimize the required heat duty. Since the boiling point of the solvent increases as the pressure in the column increases, the enhanced extractive capability of the solvent led to the high purity of HFPO at the high pressure.

Hydrophobic modification of PVDF hollow fiber membranes using polydimethylsiloxane for VMD process

  • Cui, Zhaoliang;Tong, Daqing;Li, Xue;Wang, Xiaozu;Wang, Zhaohui
    • Membrane and Water Treatment
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    • v.10 no.4
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    • pp.251-257
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    • 2019
  • Fabricating hydrophobic porous membrane is important for exploring the applications of membrane distillation (MD). In the present paper, poly(vinylidene fluoride) (PVDF) hollow fiber membrane was modified by coating polydimethylsiloxane (PDMS) on its surface. The effects of PDMS concentration, cross-linking temperature and cross-linking time on the performance of the composite membranes in a vacuum membrane distillation (VMD) process were investigated. It was found that the hydrophobicity and the VMD performance of the PVDF hollow fiber membrane were obviously improved by coating PDMS. The optimal PDMS concentration, cross-linking temperature and cross-linking time were 0.5 wt%, $80^{\circ}C$, and 9 hr, respectively.