• Title/Summary/Keyword: Display manufacturing process

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A Study on an Inspection System of Repeated Pattern in PDP panel

  • Jung, Ji-Hun;Nam, Sang-woon;Hwang, Yong-Ha;Park, Yong-June;Kang, Tea-Kyu;Jeong, Dea-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.126-131
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    • 2004
  • The popularity of flat-panel display(FPD), including plasma display panel(PDP) and liquid-crystal display(LCD), has given rise to the need to streamline their production. In these days, PDP is one of the most popular display devices because of its expansion of manufacturing process and simplicity. Bus electrodes, sustain electrodes, barrier ribs and RGB phosphors are patterned on PDP panel to display an image. Since a minute damage on the pattern can cause a serious defect to display, it is important to inspect the pattern precisely. In this paper, an automatic inspection system of repeated pattern in PDP panel has been introduced to find the defect, such as open, short, dirt, island, and so on. And the inspection system has been operated in the mass production line of PDP.

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Effect of Ag Powder Sources on the Patterning of PDP Electrodes

  • Woo, Chang-Min;Kim, Soon-Hak;Hur, Young-June;Kim, Duck-Gon;Song, Gab-Duk;Lee, Yoon-Soo;Cho, Ho-Young;Park, Lee-Soon
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.953-955
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    • 2006
  • In this work we compared different sources of composition of Ag powders obtained by dry and wet process on the photolithographic patterning of PDP electrode and resistance of sintered Ag electrode. It was found that 90 : 10 wt% ratio of Ag powder made by dry and wet processes gave optimum result both on the PDP electrode pattern and resistance of PDP electrode after sintering.

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Manufacturing a Single Cell Gap Transflective Liquid Crystal Display by Using Ink Jet Printing Technology

  • Sha, Y.A.;Su, P.J.;Hsieh, C.H.;Chang, K.H.;Chen, C.H.;Hsiao, C.C.;Shiu, J.W.;Fuh, S.Y.;Cheng, W.Y.;Liao, Y.C.;Yang, J-C;Lo, K.L.;Lee, D.W.;Lee, K.C.;Chang, Y.P.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.1533-1536
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    • 2006
  • A novel single cell gap transflective liquid crystal display was developed. By using the ink jet printing technology, we fabricated a transflective liquid crystal display with the hybrid alignment in the reflective region and the homogeneous alignment in the transmission region. Compared with the traditional technologies, our technology provided the advantages of easy process, high yield, fast throughput, and less material usage. We also applied this technology to the 2.4 inch prototype. This panel could be implemented in the handheld product applications.

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Parametric Investigation on Double Layer Liquid Coating Process with Viscous Dissipation in Optical Fiber Mass Manufacturing System (광섬유 대량생산시스템 이중 액상코팅공정의 점성소산 및 공정인자 영향성 해석연구)

  • Kim, Kyoungjin;Park, Joong-Youn
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.4
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    • pp.80-85
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    • 2018
  • The present investigation on optical fiber mass manufacturing features the computational modeling and simulation on a double layer liquid coating process on glass fiber surface. The computational model employs a simplified geometry of typical fiber coating system which consists of primary and secondary coating dies along with secondary coating cup. The viscous dissipation in coating flow is incorporated into the double layer coating process simulations. Heavy temperature dependence of coating liquid viscosity is also considered in the model. The computational results found that the effects of viscous dissipation on both primary and secondary coating layer thicknesses are highly significant at higher drawing speed. Several important coating process parameters such as supply temperature and pressure of primary and secondary coating liquids are investigated and discussed in order to appreciate how those parameters affect the double layer coating layer thickness on fast moving glass fiber.

Micro Pattern Machining on Larger Surface Roll Molds (대면적 롤금형 미세패턴 가공공정 기술)

  • Song, Ki-Hyeong;Lee, Dong-Yoon;Park, Kyung-Hee;Lee, Seok-Woo;Kim, Hyun-Cheol;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.7-12
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    • 2012
  • In order to cope with the requirements of smaller patterns, larger surfaces and lower costs in the fields of displays, optics and energy, greater attentions are now being paid to the development of micro-pattern machining technology. Compared with flat moulds, large drums with micro patterns (roll moulds) have the advantages of short delivery, ease of manufacturing larger surfaces, and continuous moulding. This paper introduced the machining process technology of the roll moulds for display industry. The environmental effects were discussed and the importance of temperature maintenance was experimentally emphasized. The real time monitoring system for micro machining was introduced. A commercial solution was used to simulate the micro grooving and a deformation model of micro machined pattern was finally introduced.

A new WV Film for Fast-Response-time OCB-LCD-TVs

  • Ito, Yoji;Matsubara, Ryouta;Hisakado, Yoshiaki;Mori, Hiroyuki;Mihayashi, Keiji
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07b
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    • pp.991-994
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    • 2005
  • We have successfully commercialized a novel optical compensation film, OCB-WV film, for OCB-LCD-TVs which has fast response time and wide viewing angle. The OCB-WV film consists of a 45degree-aligned discotic layer and a high Rth biaxial TAC film, which is suited for a roll-to-roll polarizer manufacturing process. This OCB-WV has brought out the excellent features that OCB intrinsically has, making nextgeneration fast-response LCD-TVs possible and free from image blurring in conjunction with an impulsive driving scheme.

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Improvement of Slit Photolithography Process Reliability for Four-Mask Fabrication process in TFT LCDs

  • Min, Tae-Yup;Qiu, Haijun;Wang, Zhangtao;Gao, Wenbao;Choi, Sang-Un;Lee, Sung-Kyu
    • 한국정보디스플레이학회:학술대회논문집
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    • 2008.10a
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    • pp.851-854
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    • 2008
  • In order to reduce the manufacturing cost of TFT LCDs and cut down an amount facilities invested, there are many LCD panel makers contributes to convert the current Five-mask manufacturing process into the noble Four-mask fabrication process. We optimized the slit mask to improve the poor process reliability.

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Analytic Map Algorithms of DDI Chip Test Data (DDI 칩 테스트 데이터 분석용 맵 알고리즘)

  • Hwang Kum-Ju;Cho Tae-Won
    • Journal of the Semiconductor & Display Technology
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    • v.5 no.1 s.14
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    • pp.5-11
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    • 2006
  • One of the most important is to insure that a new circuit design is qualified far release before it is scheduled for manufacturing, test, assembly and delivery. Due to various causes, there happens to be a low yield in the wafer process. Wafer test is a critical process in analyzing the chip characteristics in the EDS(electric die sorting) using analytic tools -wafer map, wafer summary and datalog. In this paper, we propose new analytic map algorithms for DDI chip test data. Using the proposed analytic map algorithms, we expect to improve the yield, quality and analysis time.

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Temperature Analysis for Optimizing the Configuration of the Linear Cell

  • Choi Jong-Wook;Kim Sung-Cho;Kim Jeong-Soo
    • Journal of Mechanical Science and Technology
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    • v.20 no.7
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    • pp.1089-1097
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    • 2006
  • The market demand of display devices is drastically increasing in the information technology age. The research on OLED (Organic Light Emitting Diodes) display with the luminescence in itself is being more paid attention than LCD (Liquid Crystal display) with the light source from the back. The vapor deposition process is most essential in manufacturing OLED display. The temperature distribution of the linear cell in this process is closely related to securing the uniformity of organic materials on the substrate. This work analyzed the temperature distribution depending on the intervals between the crucible and the heating band as well as on the amount of the heat flux from the heating band. Moreover, the roles of the water jacket and the configuration of the cover within the linear cell were examined through the temperature analysis for six configurations of the linear cell. Under the above temperature analysis, the variations in the intervals and the amount of the heat flux were considered to have an effect on building the uniform temperature distribution within the crucible. It is predicted that the water jacket and the adequate configuration of the cover will prevent the blowout and clogging phenomena, respectively. The results can be used as the fundamental data for designing the optimal linear cell.

Development of Simulation System for Evaluating Performance of the Flat Display Manufacturing Line with Repetitive Process (평판 디스플레이 제조 라인의 반복 프로세스 성능 평가를 위한 시뮬레이션 시스템 개발)

  • Lee, Kyung-Keun;Choi, Seung-Kil;Ryu, Si-Wook
    • The Journal of Information Systems
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    • v.17 no.4
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    • pp.301-319
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    • 2008
  • The display market has been replaced by the FPD (Flat Panel Display) from the CRT (Cathode-Ray Tube) since the late 1990s. In the FPD production line, the most equipment has high price. Thus, when the equipment has multi-function, the repetitive process is arranged for the equipment. However, such disposition of equipment results in more complicated process flow owing to repetitive operations. This reduces the production capacity and increases lead-time in turn. In this paper, we develop an AutoMod simulation system that derives to information about the quantity, production lead-time, utilities of facilities, and occupation rates of racks. In this simulation system, we consider the situation where the equipment might be broken and suspended randomly. For the developed system, we first evaluate a production plan with current layout and then, propose a revised alternative plan. Using the same simulation scheme, we investigate comparing the production quantity and lead-time with the two plans. In addition, for a proposed alternative, we try to forecast the most adequate rule between the two job dispatching rules which are FOR (Fewest Operation Remaining) and FCFS (First Come First Serve) through simulation.