• Tribology and Lubricants
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• v.14 no.1
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• pp.45-53
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• 1998

Friction and wear test for two kinds of Cu-based sintered metallic friction material against cast iron disk was carried out by plate-on-disk type friction and wear tester to investigate the friction and wear characteristics of brake system in severe condition. In this experimental study, the counter specimen was cast iron which is being used generally in brakes of heavy duty equipments. Test friction materials were A type which was manufactured by foreign company and B type by domestic company. Friction coefficient and wear volume were measured and compared with each other. The experiment was performed under room temperature. The worn surface of cast iron disk and friction material were observed by scanning electron microscope. The temperature of surface of disk was measured continuously by the non-contacting thermometer. It was found that A type friction material had stable friction coefficient over the wide range of sliding condition, but B type friction material had unstable friction coefficient and lower value of 0.2 under the severe sliding condition.

• Proceedings of the KSR Conference
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• 2011.10a
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• pp.986-993
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• 2011

The role of brake is safely to transport passenger & cargo and stop vehicles at emergency in railway vehicle. Brake system reduces the speed by control command of electricity or air. mechanical methods to perform brake are disk brake & tread brake. This study targeted development of highly efficient sintered alloy brake shoe in railway vehicle whose high frictional coefficient, wear resistance, compatibility of the existing tread brake shoe & minimization of wheel's thermal damage and performed development of friction material's formulation, analysis of pressure distribution in wheel tread & brake shoe, optimum form design through analysis of heat flow.

• Journal of Auto-vehicle Safety Association
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• v.7 no.3
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• pp.19-24
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• 2015

Brake pads are a component of disc brake system of automobile and consist of steel backing plates and friction material facing the disk brake rotor. Due to the repeated sliding forces and torque in vehicle braking, friction performance of brake pads are ensured. Futhermore, the brake pad is one of major tuning components in aftermarket, mechanical characteristics of the brake pad are necessary to evaluate for establishing the certification standards of tuning components. This study had performed the five specimen tests for friction coefficients and wear loss rates according to the SAE test specification. Using the instrumented indentation method, yield strength and tensile strength were measured. Friction coefficients, 0.386 - 0.489, and wear loss rates, 1.0% - 3.7% are obtained. The range of yield strength and tensile strength are 21.4 MPa - 105.3 MPa and 39.5 MPa - 176.4 MPa respectively.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.05a
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• pp.607-612
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• 2004

Disc brake noise continues to be a major concern throughout the automotive industry despite efforts to reduce its occurrence. Eliminating vibrations during braking is an important task for both vehicle passenger comfort and reducing the overall environmental noise levels. There are several classes of disc brake noise, the major ones being squeal, judder, groan, and moan. In this study, analytical model for moan noise of rear disk brake is investigated. Modeling of the disc brake assembly to take account of the effect of different geometrical and contact parameters is studied through the use of multi-body model. The contact stiffness of the caliper and torque member plays an important role in controlling brake vibration. Therefore, a suitable material pair at the caliper/body contact has been made. An ADAMS model of a rear disc brake system was integrated with a flexible suspension trailng arm from MSC/NASTRAN. A fully non-linear dynamic simulatin of brake system behavior, containing rigid and flexible bodies, was performed for a Prescribed set of operating conditions. Simulation results were validated using data from vehicle experimental testing.

• Transactions of the Korean Society of Automotive Engineers
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• v.24 no.1
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• pp.16-23
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• 2016

The EWB(electronic wedge brake) is one in which the braking force is developed in a wedge and caliper system and applied to a disk and wedge mechanism. The advantage of the wedge structure is that it produces self-reinforcing effect and hence, utilizes minimal motor power, resulting in reduced gear and current. The extent of use of clamping force sensors and protection from failure of the EWB system directly depends on the level of vehicle mass production. This study investigated the mathematical equations, simulation modeling, and failsafe control algorithm for the clamping force sensor of the EWB and validated the simulations. As this EWB system modeling can be applied to motor inductance, resistance, screw inertia, stiffness, and wedge mass and angle, this study could improve the accuracy of simulation of the EWB. The simulation results demonstrated the braking force, motor speed, and current of the EWB system when the driver desired to the step and pulse the brake force inputs. Moreover, this paper demonstrated that the proposed failsafe control algorithm accurately detects faults in the clamping force sensor, if any.

• Proceedings of the KIEE Conference
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• 2002.11d
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• pp.109-111
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• 2002

It requires to study on accurate control skill for the technical improvement of servo system require. It needs to study on brake that has constant-torque speed range as load. In this paper, braking torque of eddy current brake between electromagnet stator and rotating disk are analyzed. The torque-speed characteristics and proper disk construction are presented in here. From the computer simulation results, it was found that eddy current braking torque is linear or approximately constant over the desired speed range depending on the rotor material, disk construction, pole number and pole displacement of stator, these are confirmed by experimental results.

• Proceedings of the KIEE Conference
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• 2002.04a
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• pp.46-48
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• 2002

It needs to study on proper brake performance used in servo system of industrial application. In this study, braking torque of eddy current brake between electromagnet stator and rotating disk are analyzed. The torque-speed characteristics and proper disk construction are presented in this paper. From the computer simulation results, it was found that eddy current braking torque is linear or approximately constant over the desired speed range depending on the rotor material, disk construction, pole number and pole displacement of stator.

• Journal of the Korean Society for Heat Treatment
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• v.21 no.3
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• pp.131-136
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• 2008

The fatigue characteristics of the carbon fiber reinforced carbon composites (CFRC) material are necessary for the advanced industries requiring the thermal resistance. The research and development of CFRC have been in progress in the field of aerospace and defense industry. In this paper, we investigated the fatigue characteristics of CFRC by using an aircraft brake disk system. As the results of a series of tensile tests, the tensile strengths of CFRC were appeared 102.8 MPa ($0^{\circ}$), 98.6 MPa ($60^{\circ}$), and 95.5 MPa ($90^{\circ}$), respectively. It was showed that CFRC had better tensile property than the usual composite materials. As the results of fatigue tests, the fatigue limit was ~ 77 MPa, which is under the 75% of the maximum tensile load. CFRC is recommended as a strong potential composite materials because the carbon fibers are closely packed and strongly bonded between the carbon fibers.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2012.04a
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• pp.65-71
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• 2012

This paper is concerned with the suppression of brake system noise and vibrations of the elevator traction machine by means of a solenoid control technique. The solenoid is used to hold the brake shoe, which is then released by turning the solenoid off. Since the brake shoe hits the brake disk, vibrations and noise occur. We develop the solenoid control technique based on the dynamic behavior of the solenoid. The theoretical model for the solenoid is modeled by using linear magnetic principles. The solenoid model was then combined with the vibration model to simulate the brake system vibrations. The simulation results show that the additional pulse input to the solenoid can decrease the vibrations. The timing of the applied pulse is determined by observing the current. The experimental results show that both the vibrations and noise can be substantially decreased, which validates the approach developed in this paper.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.22 no.5
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• pp.451-458
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• 2012

This paper is concerned with the suppression of noise and vibrations of the brake system of elevator traction machine by means of a solenoid control technique. The solenoid is used to hold the brake shoe, which is then released by turning the solenoid off. Since the brake shoe hits the brake disk, vibrations and noise occur. We developed the solenoid control technique based on the dynamic behavior of the solenoid. The theoretical model for the solenoid is modeled by using linear magnetic principles. The solenoid model was then combined with the vibration model to simulate the vibrations of brake system. The simulation results show that the additional pulse input to the solenoid can decrease the vibrations. The timing of the applied pulse is determined by observing the current. The experimental results show that both the vibrations and noise can be substantially decreased, which validates the approach developed in this paper.