• Title/Summary/Keyword: Disc hole

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A Study on the Cross-drilling Effects of Brake Disc Rotor (브레이크 디스크 로터 표면 수직 구멍의 영향에 관한 연구)

  • Seo, Young-Jin;Oh, Je-Ha;Lee, Jun-Sang;Kang, Kyoung-Soo;Jung, Geun-Sung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.100-105
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    • 2008
  • Cross-drilling on the brake disc is generally known as a way of improving cooling efficiency. In other theories, cross-drilled holes act like a path of gas or water and are also known that they can reduce fading and wetting of brake rotors. However, in disc rotors with cross-drilling, thermal crack phenomena have been reported more frequently and more manufacturing cost should be paid than non cross-drilled disc rotors. In this study, to examine various effects of cross-drilling on the brake disc, two kinds of brake disc rotors, cross-drilled and non cross-drilled, were used in computational fluid dynamic analyses and dynamometer tests.

Thermal-Structural Coupled Field Analysis of the Circumferential Pressing Type Brake Disc (원주가압형 브레이크 디스크의 열-구조 연성해석)

  • Kim, Hyeong-Hoon;Lee, Seong-Wook;Han, Dong-Seop;Han, Geun-Jo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.69-74
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    • 2008
  • The heat generated by the brake system of vehicles results in reduction of friction force on the brake surface and vibration during a braking. To solve these problems, extensive research for the brake shape has been conducted such as drilling cooling holes on the brake disc, accommodating ventilated holes and etc. In this study, we suggest the circumferential pressing type brake disc in order to improve its cooling performance. In order to compare the cooling-down efficiency between the conventional side-pressing type and the circumferential-pressing type, we adopted the FMVSS 105-77 as thermal analysis conditions and This newly proposed concept has been verified using Thermal-structure Coupled Field Analysis along with comparative analysis with the existing ventilated disk.

Analysis of Design Parameter Characteristics for Automobile Passive Dampers (승용차용 Passive Damper의 설계변수에 관한 특성 분석)

  • Noh, DaeKyung;Jang, JooSup;Seo, WonJin
    • Tribology and Lubricants
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    • v.30 no.1
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    • pp.46-51
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    • 2014
  • In this study, we attempted to characterize the physical meaning of the design parameters used for automobile passive dampers by considering the slit, disc, and hole, which influence the pressure characteristics. We also analyzed the change in the pressure characteristics when mixing various slits and discs. Finally, we used a computer simulation to implement lag according to nitrogen gas and analyzed the dependence of frequency on the nitrogen gas pressure.

A Study on Effect of Temperature Distribution in Shape Change of the Circumferential Pressing Type Disc (원주가압형 디스크의 형상변화가 온도분포에 미치는 영향에 관한 연구)

  • Kim, Hyeong-Hoon;Lee, Seong-Wook;Han, Dong-Seop;Han, Geun-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.86-91
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    • 2007
  • The heat generated by the brake system of vehicles results in reduction of friction force on the brake surface and vibration when breaking. These problems play essential part in break's performance. To solve these problems, extensive research has been conducted such as drilling cooling holes on the brake pud, accommodating ventilated holes and etc. In this study, we suggest the compression of brake in circumferential direction in order to improve its cooling performance. And we analyzed comparing temperature distribution which is generated accomplishing heat analysis at each disc.

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Prediction of fracture in hub-hole expansion process using new ductile fracture criterion (새로운 연성파괴기준을 이용한 허브홀 확장과정에서의 파단 예측)

  • Ko Y. K.;Lee J. S.;Kim H. K.;Park S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.163-166
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    • 2005
  • A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. The hub-hole expansion process is different from conventional forming processes or hole flanging processes from the view-point of its deformation mode and forming of a thick plate. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed fur finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio is compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

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Stress Analysis of Rotary Turbine Engine Disc in High Temperature (고온에서 회전하는 터빈엔진 디스크의 응력해석)

  • 황수철
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.4
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    • pp.33-41
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    • 1995
  • This study includes thermal plasticity analyses for a turbine rotor with the simple geometry and the boundary conditions. When centrifugal or thermal stress are applied at the high temperature material of engine blade, stress distributions I material ($\sigma$${\gamma}$${\gamma}$, $\sigma$$\theta$$\theta$, $\tau$${\gamma}$$\theta$, Mises stress) are analyzed by computer simulation(ABQUS) as followings; 1. The maximum stress at the radial direction() is applied at the upper middle part of spline hole. 2. The maximum stress at the tangential direction() is applied at the upper right boundary of spline hole. 3. The maximum shear stress () in () direction is applied at the upper middle part of spline hole. 4. The maximum Mises stress is applied at the upper right boundary of spline hole. This stress is due to the critical stress by which rotor can be fractured according to elapsed time.

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Optimal Design of the Steel Wheel's Disc Hole Using Approximation Function (근사함수를 이용한 스틸휠의 디스크 홀의 최적화)

  • 임오강;유완석;김우현;조재승
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.1
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    • pp.105-111
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    • 2003
  • Wheel for passenger car support the car weight with tires, and they transmit rolling and braking power into the ground. Whittling away at wheel weight is more effective to boost fuel economy than lighting vehicle body structure. A shape of hole in disk is optimized for minimizing the weight of steel wheel. Pro/ENGINEER program is used for formulating the design model, and ANSYS package is selected for analyzing the design model. It has difficulties to interface these commercial software directly. For Combining both programs, response surface methodology is applied to construct approximation functions for maximum stresses and maximum displacements are obtained by full factorial design of five levels. This steel wheel is modeled in 14-inch diameter of rim, and wide parameter of hole in disk is only selected as design variable for reducing the weight of steel whee. PLBA(Pshenichny-Lim-Belegundu-Arora) algorithm, which used the second-order information in the direction finding problem and uses the active set strategy, is used for solving optimization problems.

Flying Disc Golf Path-Tracing System Using Smart-Marker (스마트마커 연동 원반골프 경로 추적 시스템)

  • Choi, Chang-Hee;Lim, Jea-Yun;Choi, Kyung-wha
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.41 no.12
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    • pp.1942-1949
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    • 2016
  • This paper proposed automatic path-tracing methods for Flying Disc Golf by adopting IoT comcepts at smart-marker. We tried to implement service system by making database. Smart-marker's configurations & roles are proposed. By making test-boards and adoption to various Flying Disc Golf games, the efficiency is proved. The positions and distances captured by the smart-marker are transferred to the smart-pole per each hole. The smart-pole captured them and transfers to web-server which is databased them. The result can be searched by web or smartphone in real time.

Design of ventilated disc for Improvement using reverse engineering (역설계를 이용한 상용 벤틸레이티드 디스크의 성능향상을 위한 설계)

  • Park I.B.;Lee S.D.;Kwon T.W.;Lee S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.383-384
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    • 2006
  • Ventilated disc was improved for reducing judder and heat. But the crack among vent holes occurs due to stress concentration. We investigate the stress distribution of vent holes. The vent holes with shape of a right angle, a chamfer and rounding was analyzed. The result of FEA was that rounded vent holes have a minimum stress. Also Maximum stress distributed within holes. Therefore We suggest that the rounded vent holes is good to reduce the crack.

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Structural Durability Analysis due to Hole Configuration Variation of Bike Disc Brake (자전거 디스크 브레이크 구멍 형상 변화에 따른 구조적 내구성 해석)

  • Han, Moonsik;Cho, Jaeung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.5
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    • pp.44-49
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    • 2014
  • As expansion and contraction of bike disk brake are happened continuously by temperature at repeated urgent braking. In this study, 3 kinds of model are designed according to configurations of holes and thermal durabilities on bike disk brake are investigated by comparing 3 models through temperature and thermal analyses. Maximum thermal stress happened at the disk contacted with pad and the connection part fixing disk rotor. Instead of initial state, the temperature is uniformly distributed at transient state. As the area of hole at disk rotor face becomes wider, thermal stress becomes lower at the initial state. On the other hand, in case the number of holes increases, thermal stress becomes lower at the elapsed time of 100 seconds. The thermal durability of bike disk brake can be improved by applying this study result with configurations of holes.