• Title/Summary/Keyword: Direct process

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Solid Freeform Fabrication of Metal Prototype Using Direct Metal Shaping Process (직접식 금속 적층공정을 이용한 금속 시제품 제작)

  • Kim, Jae-Do;Park, Jin-Yong;Cho, Myeong-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.56-62
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    • 2000
  • A fast and precise technique to make 3-dimensional object which is called direct metal shaping process is processed. It is very useful technique in design and inspection. Using this developed system, a solid object is made. In experiment, test parts are built by varying three factors, laser power, scan path, scan speed. This process used device, which is different from the widely used in rapid prototyping in that powder feeding device is used. Spraying powder directly at the focused laser beam and then three dimensional object is made by the deposit of melted metal powder. The optimum scanning path is found to be zigzag path, which had little thermal affection on base metal. As a result of these experiments, it was found that optimum scanning speed is 15mm/sec laser power is 50W. This constructed 3-dimensional object could be used in mold manufacturing directly.

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The Impact of IT Personnel Knowledge Type on Firm Performance: Moderating Effect of Firm Size (기업규모에 따른 정보기술 인력의 지식유형과 기업성과 간의 관계)

  • Cho, Se-Hyung;Kim, Gi-Mun
    • The Journal of Information Systems
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    • v.17 no.4
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    • pp.181-206
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    • 2008
  • This study aims to investigate the impacts of managerial and technical IT knowledges on firm's financial performance. Specifically, the study examines the following three effects between IT personnel knowledges and financial performance: (1) direct effect, (2) mediating effect of business process performance, and (3) moderating effect of firm size, between them. An empirical study resulted in the followings. First, both managerial and technical IT knowledges do not have direct influences on financial performance. Second, unlike technical IT knowledge, managerial IT knowledge indirectly affects financial performance through business process performance, confirming the mediating role of business process performance. Third, while technical IT knowledge produce no direct and indirect effect on financial performance regardless of firm size, managerial IT knowledge exerts significant impacts on financial performance although such effects represent some different patterns according to firm size. That is, in the smaller group, the association between managerial IT knowledge and financial performance is partially mediated by business process performance and in the larger group, that relationship fully mediated.

Evaluation of the Productivity and Environmental Effects of Laser Aided Direct Metal Deposition Process for Remanufacturing (재제조를 위한 레이저 직접 금속조형공정의 생산성 및 환경영향의 명가)

  • Chang, Yoon-Sang
    • Clean Technology
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    • v.13 no.3
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    • pp.228-234
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    • 2007
  • In this study, the productivity and environmental effects of laser aided direct metal deposition (LADMD) process which is one of promising rapid manufacturing technology is evaluated. The production time predicted using PowerMill shows that the productivity of LADMD is superior to that of conventional milling process. Though LADMD is known as an environment-friendly technology, it has a disadvantage to utilize much energy to generate laser beam. Considering both productivity and environmental effects, LADMD is expected to be widely used in remanufacturing industry.

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In-Ladle Direct Thermal Control Rheocasting of A356 Al alloy (A356 Al 합금의 In-Ladle Direct Thermal Control Rheocasting)

  • Lee, Jin-Kyu;Kim, Young-Jig;Kim, Shae-K.;Jo, Hyung-Ho
    • Journal of Korea Foundry Society
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    • v.25 no.6
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    • pp.254-258
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    • 2005
  • Semisolid process is possible in any material system possessing a freezing range where the microstructure should consist of the nondendritic globular solid phase separated and enclosed by the liquid phase, referred to as semisolid slurry. There are two primary semisolid processing routes, thixocasting and rheocasting. Especially, rheocasting process has become a new focus in the field of semisolid process because of its many advantages such as no special billet required and possibility of in-house scrap recycling, compared with the thixocasting process. In-Ladle direct thermal control (DTC) rheocasting has been developed, based on the fact that there is slurry and mush transition in every molten metal and the transition, which normally occurs in the range of liquid traction of 0.1 to 0.6, could be controlled by controlling solid shape and relative solid-liquid interfacial energy. In this study, A356 Al alloy was investigated to verify In-Ladle DTC rheocasting for obtaining semisolid slurry. Modeling of heat transfer was carried out to investigate the effect of pouring temperature and ladle material, geometry and temperature and the simulation results were compared with the actual experiments.

Effective Control of CH4/H2 Plasma Condition to Synthesize Graphene Nano-walls with Controlled Morphology and Structural Quality

  • Park, Hyun Jae;Shin, Jin-ha;Lee, Kang-il;Choi, Yong Sup;Song, Young Il;Suh, Su Jeong;Jung, Yong Ho
    • Applied Science and Convergence Technology
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    • v.26 no.6
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    • pp.179-183
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    • 2017
  • The direct growth method is simplified manufacturing process used to avoid damages and contaminants from the graphene transfer process. In this paper, graphene nano-walls (GNWs) were direct synthesized using electron cyclotron resonance (ECR) plasma by varying the $CH_4/H_2$ gas flow rate on the copper foil at low temperature (without substrate heater). Investigations were carried out of the changes in the morphology and characteristic of GNWs due to the relative intensity of hydrocarbon radical and molecule in the ECR plasma. The results of these investigations were then discussed.

Numerical simulation of compressive to tensile load conversion for determining the tensile strength of ultra-high performance concrete

  • Haeri, Hadi;Mirshekari, Nader;Sarfarazi, Vahab;Marji, Mohammad Fatehi
    • Smart Structures and Systems
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    • v.26 no.5
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    • pp.605-617
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    • 2020
  • In this study, the experimental tests for the direct tensile strength measurement of Ultra-High Performance Concrete (UHPC) were numerically modeled by using the discrete element method (circle type element) and Finite Element Method (FEM). The experimental tests used for the laboratory tensile strength measurement is the Compressive-to-Tensile Load Conversion (CTLC) device. In this paper, the failure process including the cracks initiation, propagation and coalescence studied and then the direct tensile strength of the UHPC specimens measured by the novel apparatus i.e., CTLC device. For this purpose, the UHPC member (each containing a central hole) prepared, and situated in the CTLC device which in turn placed in the universal testing machine. The direct tensile strength of the member is measured due to the direct tensile stress which is applied to this specimen by the CTLC device. This novel device transferring the applied compressive load to that of the tensile during the testing process. The UHPC beam specimen of size 150 × 60 × 190 mm and internal hole of 75 × 60 mm was used in this study. The rate of the applied compressive load to CTLC device through the universal testing machine was 0.02 MPa/s. The direct tensile strength of UHPC was found using a new formula based on the present analyses. The numerical simulation given in this study gives the tensile strength and failure behavior of the UHPC very close to those obtained experimentally by the CTLC device implemented in the universal testing machine. The percent variation between experimental results and numerical results was found as nearly 2%. PFC2D simulations of the direct tensile strength measuring specimen and ABAQUS simulation of the tested CTLC specimens both demonstrate the validity and capability of the proposed testing procedure for the direct tensile strength measurement of UHPC specimens.

Analysis on the practicality and manufacture by DMLS and NC Multiple machines (DMLS와 NC복합가공기의 실용성 검토)

  • Moon, Dae-Young
    • Design & Manufacturing
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    • v.9 no.3
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    • pp.34-40
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    • 2015
  • In the study, Three-dimensional drawing parts for conformal cooling circuit cavity & core and their 3D Metal parts using DMLS(Direct MetalLaser Sintering) and NC integrated machining center were showned. For conformal cooling circuit cavity and core parts, I discussed its practicality to DMLS multiple machinins process introducing general manufacturing process and comparing with them.

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Study on the Strength Retention of Technical Cord Yarn

  • Cho Dae-Hwan;Jeong Young-Jin
    • Fibers and Polymers
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    • v.7 no.3
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    • pp.305-309
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    • 2006
  • This research studies the factors which influence the tensile strength of tire cords. Five yam samples are made by changing the spinning conditions and viscosity to get various physical properties. Different twisting methods are introduced and the yams are twisted under different processing conditions for each twisting process. With the experimental results, various analyses are performed to find the important factors in retaining strength after the twisting process. SEM and optical microscopic photographs are taken along with some measurements to assist the analysis.

A Study of PTCR Effects in Semiconducting BaTiO3 Prepared by Direct Wet Process (습식 직접합성법에 의한 반도성 BaTiO3의 PTCR 효과에 관한 연구)

  • 이경희;이병하;정연식
    • Journal of the Korean Ceramic Society
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    • v.24 no.2
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    • pp.111-116
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    • 1987
  • By the method of direct wet process which has been developed in our laboratory, the high purity BaTiO3 powders could be synthesized from the room temperature to 90$^{\circ}C$ according to particle sizes. For to detect the PTCR effects, Sb2O3 wasdoped in the BaTiO3 powders which had been prepared on above method. As the results, the PTCR effects were in creased with the decreasing grain size of BaTiO3 powders.

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