• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.262-267
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• 2004

The unloading compliance method is the most commonly used method to evaluate the fracture resistance characteristics of a material. In dynamic loading condition, the direct current potential drop(DCPD) method has been used because the unloading compliance method can not be applied due to the discontinuity of loading. However, even in the dynamic test using DCPD method, there is a problem that the voltage drops sharply on the initiation of crack. For the reason metioned above, the normalization method was suggested on ASTM E 1820 which is revised recently, as a new method to evaluate the dynamic fracture resistance characteristic. The nomalization method can be used to obtain a fracture resistance curve directly from a load-load line displacement. In this study, we obtained two fracture resistance curves from static test of welding part of nuclear piping both by unloading compliance and nomalization method. The two curves were almost same each other, so the adaptability of the nomalization method has been proved. We conducted a dynamic fracture resistance test for the same material. The fracture resistance curve from the dynamic test was obtained by normalization method and compared to that of the static test result.

• Nuclear Engineering and Technology
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• 제47권1호
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• pp.102-114
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• 2015

Background: A technique developed to produce artificial intergranular stress corrosion cracks in structural components was applied to thick, forged alloy 600 base and alloy 182 weld metals for use in the qualification of nondestructive examination techniques for welded components in nuclear power plants. Methods: An externally controlled procedure was demonstrated to produce intergranular stress corrosion cracks that are comparable to service-induced cracks in both the base and weld metals. During the process of crack generation, an online direct current potential drop method using array probes was used to measure and monitor the sizes and shapes of the cracks. Results: A microstructural characterization of the produced cracks revealed realistic conformation of the crack faces unlike those in machined notches produced by an electrodischarge machine or simple fatigue loading using a universal testing machine. Conclusion: A comparison with a destructive metallographic examination showed that the characteristics, orientations, and sizes of the intergranular cracks produced in this study are highly reproducible.

• Corrosion Science and Technology
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• 제13권3호
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• pp.112-119
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• 2014

In this work, it is aimed to develop the fabrication method of axial stress corrosion cracking (SCC) defects having various sizes, on the outer diameter surface of the steam generator (SG) tubings. To control the length of the artificial SCC defect, the specific area of the SG tubing samples was exposed to an acidic solution after a sensitization heat treatment. During the exposure to an acidic solution, a direct current potential drop (DCPD) method was adopted to monitor the crack depth. The size of the SCC defect was first evaluated by an eddy current test (ECT), and then confirmed by a destructive examination. From the comparison, it was found that the actual crack length was well controlled to be similar to the length of the surface exposed to an acidic solution (5, 10, 20 or 30 mm in this work) with small standard deviation. From in-situ monitoring of the crack depth using the DCPD method, it was possible to distinguish a non-through wall crack from a through wall crack, even though the depth of the non-through wall crack was not able to be precisely controlled. The fabrication method established in this work was useful to simulate the SCC defect having similar size and ECT signals as compared to the field cracks in the SG tubings of the operating Korean PWRs.

• 한국원자력학회:학술대회논문집
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• 한국원자력학회 1996년도 춘계학술발표회논문집(3)
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• pp.188-192
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• 1996

재결정 Zircaloy-2의 요드에 의한 응력부식균열의 전파속도를 직류전압강하측정법 (DCPD, Direct Current Potential Drop)을 이용하여 측정하고 임계응력집중계수( $K_{ISCC}$)를 구하였다. 임계요드농도 이상인 0.01 MPa의 요드농도에서, $K_{ISCC}$는 300 $^{\circ}C$의 경우 약 15 MPa√m, 350 $^{\circ}C$의 경우 약 12 MPa√m의 응력계수였으며, plateau 구역에서의 균열속도는 $10^{-4}$~ $10^{-3}$ mm/sec 영역이었다.

• 한국추진공학회지
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• 제20권2호
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• pp.11-17
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• 2016

분말야금 니켈기 초내열합금은 항공기 터빈 엔진의 고온용 부품으로 사용되고 있다. 본 연구에서는 상온, $600^{\circ}C$ 및 $700^{\circ}C$에서 CT시편을 이용하여 피로균열진전거동이 평가되었다. ASTM E647에서 제시한 직류전위차법이 피로균열진전 동안에 균열 길이를 측정하기 위하여 사용되었다. 응력비 0.5에서 피로균열진전속도는 응력비 0.1에서와 비교하여 더 빠르게 나타났다. 피로균열진전속도는 응력비와 온도의 증가와 함께 증가하였다. 파단면 관찰은 파괴메커니즘 분석을 위해 수행하였다.

• 대한기계학회논문집A
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• 제25권7호
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• pp.1147-1154
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• 2001

One of major problems in analyzing failure mechanism of real components is the accurate measurement of crack size and shape. The DCPD(Direct Current Potential Drop) method has been widely used for the crack measurement of a structure and finite element analysis has been used for the derivation of calibration equations, which relates the potential drop with the crack depth. In this paper, finite element analyses were performed for semi-elliptical surface cracks with various crack shapes(a/c) and crack depths(a/t). As a result, a calibration equation has been derived for the measurement of a semi-elliptical surface crack in wide plates. Analytical results are compared with experimental results to evaluate the validity and the applicability of the derived equation. The proposed method is expected to provide efficient and accurate measurement of a surface crack during crack growth.

• 대한기계학회논문집A
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• 제28권5호
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• pp.640-647
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• 2004

In order to perform elastic-plastic fracture mechanical analyses, fracture resistance curves for concerned materials are required. The unloading compliance method and the DCPD(Direct Current Potential Drop) method have been widely used for measuring the crack length and the extension for a standard specimen fracture resistance curve test. However it is difficult to apply the unloading compliance method to a real pipe fracture resistance curve test. The objective of this paper is to propose the calibration equation between the normalized crack length and the normalized electric potential, and to apply to pipe fracture experiments. For these, finite element analyses were performed with various current input locations and crack front configurations. Also the 4-point bending jig was manufactured for a pipe test and the DCPD method was used to measure crack extensions and crack lengths for a pipe test. The calculated crack length by the DCPD method agreed with the measured crack length within 5% error.

• 한국안전학회지
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• 제13권4호
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• pp.113-120
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• 1998

Fatigue crack growth rates(i.e. crack initiation and crack growth of short and long crack) are investigated using commercial plates of high strength Al alloy 7075-T651 for the transverse-longitudinal(T-L) direction in air, water and sea water. Also, the evaluation direct current potential drop(D.C.P.D) method and the fractographical analysis by SEM are carried out. Near threshold region, short crack growth rates were much faster than those of comparable long cracks, and these short crack growth rates actually decrease with increasing crack growth and eventually merge with long crack data. Fatigue crack propagation rates in aggressive media(i.e. sea water) increase noticeably over three times those in air. One of the most significant characters in this phenomenon as a corrosion-fatigue causes an acceleration in crack growth rates. Sea water environment, particularly Cl$^{[-10]}$ solution brings the most detrimental effects to aluminum alloy. The result of fractographical morphology in air, water and sea water by SEM shows obvious dimpled rupture and typical striation in air, but transgranular fracture surface in water and sea water.

• 한국안전학회지
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• 제13권4호
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• pp.96-101
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• 1998

J-R curve tests were performed on 1T compact specimens of SA516 Gr. 70 carbon steels under reverse cyclic loading. A Direct-Current Potential Drop (DCPD) method, one of the nondestructive techniques to detect flaw of structure, is being increasingly used for monitoring crack initiation and stable crack growth in typical fracture mechanics specimens for J-R testing. In many aspects this method is simpler than the unloading compliance method. The objective of this paper is to evaluate the J-R Curve according to the crack length measurement techniques under reverse cyclic loading. In order to prove the reliability and repeatability of the DCPD method, the crack length measured by using DCPD method was compared to one determined from unloading compliance. Consequently, this DCPD method correlated well with J-R curves and crack extension measurements determined from unloading compliance method.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 추계학술대회논문집A
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• pp.192-197
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• 2001

To obtain $A_2$ experimentally in the $J-A_2$ theory, deformation field on the lateral surface of a CT specimen was to be determined using Laser speckle method. The crack growth was measured using direct current potential drop method and most procedure of experimental and data reduction was performed according to ASTM Standard E1737-96. Laser speckle images during crack propagation were monitored by two CCD cameras to cancel the effect of rotation and translation of the specimen. An algorithm to pursue displacement of a point from each image was developed and successfully used to measure $A_2$ continuously as the crack tip was propagated. The effects of specimen thickness on J-R curve and $A_2$ were explored.