• Title/Summary/Keyword: Digital Servo Press

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Change in Springback Tendency during Forming of a Hat-type Product with High Strength Steel Using a Digital Servo Press (디지털 서보 프레스를 이용한 고강도강 성형제품의 스프링백 경향 변화)

  • Kang, K.H.;Kim, S.H.;Ro, H.C.
    • Transactions of Materials Processing
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    • v.25 no.1
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    • pp.21-28
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    • 2016
  • In the current study, reduction of springback is quantified and the reasons for the reduction are investigated. The testing involved a digital servo motion applied to a U-draw bending to produce a hat-type product from high strength steels such as DP780 and DP980. The change in springback is compared between the constant speed motion and three kinds of servocontrolled motions during forming experiments. In order to predict the springback for the servo-controlled tool motion, a finite element method was utilized for the springback analysis considering a kinematic hardening model for the steel. The comparison of springback between the analysis and the experiments shows that they have similar tendencies. Also, the analysis results indicate that the springback reduction is greatly influenced by a decrease in the friction coefficient, which originates from the contact and detach phenomena between the tooling and the blank during the up-and-down motion of the upper die following the servo-controlled motion.

Position and Pressure Control Using Hydraulic Axis Digital Controller (유압단축제어기(HACD)를 사용한 위치 및 압력제어)

  • Kim, D.H.;Huh, J.Y.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.2
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    • pp.29-35
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    • 2011
  • These days the injection molding work and press work are in the trend of needing the precision control of position and pressure in a high speed. On the other hand the digital computer technology is developing rapidly. And recently the digital servo controller using micro controller become to be used more broadly, because of the merit of digital communication. In this study the sequential control of hydraulic system switching from position to pressure and to position is tried using the HACD(Hydraulic Axis Controller Digital for electrohydraulic drives) which is manufactured by BoschRexroth. Through this, the possibility of the precision sequential control using the digital servo controller HACD is examined.

Servo control strategy for uni-axial shake tables using long short-term memory networks

  • Pei-Ching Chen;Kui-Xing Lai
    • Smart Structures and Systems
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    • v.32 no.6
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    • pp.359-369
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    • 2023
  • Servo-motor driven uniaxial shake tables have been widely used for education and research purposes in earthquake engineering. These shake tables are mostly displacement-controlled by a digital proportional-integral-derivative (PID) controller; however, accurate reproduction of acceleration time histories is not guaranteed. In this study, a control strategy is proposed and verified for uniaxial shake tables driven by a servo-motor. This strategy incorporates a deep-learning algorithm named Long Short-Term Memory (LSTM) network into a displacement PID feedback controller. The LSTM controller is trained by using a large number of experimental data of a self-made servo-motor driven uniaxial shake table. After the training is completed, the LSTM controller is implemented for directly generating the command voltage for the servo motor to drive the shake table. Meanwhile, a displacement PID controller is tuned and implemented close to the LSTM controller to prevent the shake table from permanent drift. The control strategy is named the LSTM-PID control scheme. Experimental results demonstrate that the proposed LSTM-PID improves the acceleration tracking performance of the uniaxial shake table for both bare condition and loaded condition with a slender specimen.

A study of Human robot Walking Method Using Zigbee Sensor Network (센서 네트워크를 이용한 2족 보행 로봇의 워킹 방법에 관한 연구)

  • Shin, Dae-Seob;Lee, Hyeong-Cheol
    • Proceedings of the IEEK Conference
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    • 2009.05a
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    • pp.375-377
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    • 2009
  • This paper researched the algorithm of robot's walking and action on the basis of robot studied and made at our laboratory and studied how to efficiently control the robot joints by developing wireless Digital Servo Motor using Zigbee Sensor Network Module which is using at wide part recently. I realized the stable walking by adopt Press Sensor at the bottom of robot foot to get stability of walking. Also I let the algorithm calculate the robot movement to make the joint motion and monitored the robot walk to its motion. At this Paper, I studied the method organizing the motion by the each robot walking and measuring the torque applying to the joint. And I also knew that it is possible to make its control and construct hardware more conveniently than them of the existing studied and controling 2Legs Walking Robot by applying it at walking robot and developing wireless servo motor by Zirbee Sensor Network.

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An optimal discrete-time feedforward compensator for real-time hybrid simulation

  • Hayati, Saeid;Song, Wei
    • Smart Structures and Systems
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    • v.20 no.4
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    • pp.483-498
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    • 2017
  • Real-Time Hybrid Simulation (RTHS) is a powerful and cost-effective dynamic experimental technique. To implement a stable and accurate RTHS, time delay present in the experiment loop needs to be compensated. This delay is mostly introduced by servo-hydraulic actuator dynamics and can be reduced by applying appropriate compensators. Existing compensators have demonstrated effective performance in achieving good tracking performance. Most of them have been focused on their application in cases where the structure under investigation is subjected to inputs with relatively low frequency bandwidth such as earthquake excitations. To advance RTHS as an attractive technique for other engineering applications with broader excitation frequency, a discrete-time feedforward compensator is developed herein via various optimization techniques to enhance the performance of RTHS. The proposed compensator is unique as a discrete-time, model-based feedforward compensator. The feedforward control is chosen because it can substantially improve the reference tracking performance and speed when the plant dynamics is well-understood and modeled. The discrete-time formulation enables the use of inherently stable digital filters for compensator development, and avoids the error induced by continuous-time to discrete-time conversion during the compensator implementation in digital computer. This paper discusses the technical challenges in designing a discrete-time compensator, and proposes several optimal solutions to resolve these challenges. The effectiveness of compensators obtained via these optimal solutions is demonstrated through both numerical and experimental studies. Then, the proposed compensators have been successfully applied to RTHS tests. By comparing these results to results obtained using several existing feedforward compensators, the proposed compensator demonstrates superior performance in both time delay and Root-Mean-Square (RMS) error.

The multi-axial testing system for earthquake engineering researches

  • Lin, Te-Hung;Chen, Pei-Ching;Lin, Ker-Chun
    • Earthquakes and Structures
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    • v.13 no.2
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    • pp.165-176
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    • 2017
  • Multi-Axial Testing System (MATS) is a 6-DOF loading system located at National Center for Research on Earthquake Engineering (NCREE) in Taiwan for advanced seismic testing of structural components or sub-assemblages. MATS was designed and constructed for a large variety of structural testing, especially for the specimens that require to be subjected to vertical and longitudinal loading simultaneously, such as reinforced concrete columns and lead rubber bearings. Functionally, MATS consists of a high strength self-reacting frame, a rigid platen, and a large number of servo-hydraulic actuators. The high strength self-reacting frame is composed of two post-tensioned A-shape reinforced concrete frames interconnected by a steel-and-concrete composite cross beam and a reinforced concrete reacting base. The specimen can be anchored between the top cross beam and the bottom rigid platen within a 5-meter high and 3.25-meter wide clear space. In addition to the longitudinal horizontal actuators that can be installed for various configurations, a total number of 13 servo-hydraulic actuators are connected to the rigid platen. Degree-of-freedom control of the rigid platen can be achieved by driving these actuators commanded by a digital controller. The specification and information of MATS in detail are described in this paper, providing the users with a technical point of view on the design, application, and limitation of MATS. Finally, future potential application employing advanced experimental technology is also presented in this paper.

Constitutive model for ratcheting behavior of Z2CND18.12N austenitic stainless steel under non-symmetric cyclic stress based on BP neural network

  • Wang, Xingang;Chen, Xiaohui;Yan, Mingming;Chang, Miaoxin
    • Steel and Composite Structures
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    • v.28 no.5
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    • pp.517-525
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    • 2018
  • The specimens made by Z2CND18.12N austenitic stainless steel were conducted on a 100 kN closed loop servo hydraulic tension-compression testing machine with a digital controller. Uniaxial tension and uniaxial ratcheting effect tests were carried out at $25^{\circ}C$. Moreover, Uniaxial tension tests were conducted at $150^{\circ}C$, $250^{\circ}C$ and $350^{\circ}C$. Based on these experimental data, the prediction models of stress-strain curve and the relationship of ratcheting strain and number of cycles were established by the algorithm principle of BP neural network. The results indicated that the predicted results of neural network model were in well agreement with experimental data. It was found that the BP neural network model had high validity and accuracy.

A versatile small-scale structural laboratory for novel experimental earthquake engineering

  • Chen, Pei-Ching;Ting, Guan-Chung;Li, Chao-Hsien
    • Earthquakes and Structures
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    • v.18 no.3
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    • pp.337-348
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    • 2020
  • Experimental testing has been considered as one of the most straightforward approaches to realize the structural behavior for earthquake engineering studies. Recently, novel and advanced experimental techniques, which combine numerical simulation with experimental testing, have been developed and applied to structural testing practically. However, researchers have to take the risk of damaging specimens or facilities during the process of developing and validating new experimental methods. In view of this, a small-scale structural laboratory has been designed and constructed in order to verify the effectiveness of newly developed experimental technique before it is applied to large-scale testing for safety concerns in this paper. Two orthogonal steel reaction walls and one steel T-slotted reaction floor are designed and analyzed. Accordingly, a large variety of experimental setups can be completed by installing servo-hydraulic actuators and fixtures depending on different research purposes. Meanwhile, a state-of-the-art digital controller and multiple real-time computation machines are allocated. The integration of hardware and software interfaces provides the feasibility and flexibility of developing novel experimental methods that used to be difficult to complete in conventional structural laboratories. A simple experimental demonstration is presented which utilizes part of the hardware and software in the small-scale structural laboratory. Finally, experimental layouts of future potential development and application are addressed and discussed, providing the practitioners with valuable reference for experimental earthquake engineering.

An adaptive delay compensation method based on a discrete system model for real-time hybrid simulation

  • Wang, Zhen;Xu, Guoshan;Li, Qiang;Wu, Bin
    • Smart Structures and Systems
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    • v.25 no.5
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    • pp.569-580
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    • 2020
  • The identification of delays and delay compensation are critical problems in real-time hybrid simulations (RTHS). Conventional delay compensation methods are mostly based on the assumption of a constant delay. However, the system delay may vary during tests owing to the nonlinearity of the loading system and/or the behavioral variations of the specimen. To address this issue, this study presents an adaptive delay compensation method based on a discrete model of the loading system. In particular, the parameters of this discrete model are identified and updated online with the least-squares method to represent a servo hydraulic loading system. Furthermore, based on this model, the system delays are compensated for by generating system commands using the desired displacements, achieved displacements, and previous displacement commands. This method is more general than the existing compensation methods because it can predict commands based on multiple displacement categories. Moreover, this method is straightforward and suitable for implementation on digital signal processing boards because it relies solely on the displacements rather than on velocity and/or acceleration data. The virtual and real RTHS results show that the studied method exhibits satisfactory estimation smoothness and compensation accuracy. Furthermore, considering the measurement noise, the low-order parameter models of this method are more favorable than that the high-order parameter models.