• Title/Summary/Keyword: Diamond Abrasive

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Manufacture and Application of Diamond Orifices in Abrasive Suspension Jet for Micro Machining (습식 워터 젯 정밀 절삭 가공용 다이아몬드 오리피스 제조 및 응용)

  • Kim, Youn-Chul;Park, Hee-Dong;Jho, Jae-Han;Kang, Suk-Joong L
    • Journal of Powder Materials
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    • v.15 no.6
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    • pp.509-513
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    • 2008
  • High-pressure abrasive entrained jet have rapidly become important machining technology over the last two decades. However, suspension jet by high-pressure has been recently developed for packaging sawing. Ideally, diamond materials should be used for components in abrasive water-jet systems that are subject to high erosive conditions. Using the diamond orifices improve maintenance and extend wear part life. This paper gives insights to using an abrasive suspension jet with diamond orifice. The influences of orifice material and orifice design are evaluated.

Effects of diamond abrasive and lubricants on mechanical properties and wearing resistance of microblades (첨가된 다이아몬드 abrasive와 윤활제의 함량이 마이크로블레이드의 내구성과 기계적 특성에 미치는 영향)

  • Kim, Song-Hui;Mun, Jong-Cheol;Kim, Sang-U
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.134-135
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    • 2007
  • Graphite and MoS2 were added respectively as a lubricant to improve the cutting efficiency of micro blades which contains diamond abrasive. Strength, fracture toughness, and life span of micro-blades were observed to decrease with the increase in diamond abrasive and lubricant content. Wearing mode of micro-blades and the cutting efficiency were also found to be affected by the content of diamond abrasive and the addition of lubricants.

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Development of Vitrified Diamond Wheel for Grinding Tungsten Carbide (초경합금 연삭용 비트리파이드 다이아몬드숫돌의 개발)

  • 이재우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.185-188
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    • 2002
  • An abrasive vitreous bonded solid mass having a vitrified abrasive structure comprising diamond grains which are held by an in inorganic bonding agent, the vitrified diamond wheel is impregnated with a composition which comprises a thermosetting synthetic resin and a surfactant. The vitrified diamond wheel is manufactured by preparing the composition including the resin and the surfactant, impregnating the abrasive structure with the composition, and curing the composition. The diamond wheel newly developed showed excellent performance in grinding carbide.

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Molecular Dynamics Simulations Study on Abrasive's Speed Change Under Pad Compression (연마패드 압력에 따른 연마입자 이동속도 변화의 분자동역학적 시뮬레이션 연구)

  • Lee, Gyoo-Yeong;Lee, Jun-Ha;Kim, Tae-Eun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.25 no.7
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    • pp.569-573
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    • 2012
  • We investigated the speed change of the diamond spherical abrasive during the substrate surface polishing under the pad compression by using classical molecular dynamics modeling. We performed three-dimensional molecular dynamics simulations using the Morse potential functions for the copper substrate and the Tersoff potential function for the diamond abrasive. As the compressive pressure increased, the indented depth of the diamond abrasive increased and then, the speed of the diamond abrasive along the direction of the pad moving was decreased. Molecular simulation result such as the abrasive speed decreasing due to the pad pressure increasing gave important information for the chemical mechanical polishing including the mechanical removal rate with both the pad speed and the pad compressive pressure.

Resistance to Abrasive Wear of Materials Used as Metallic Matrices in Diamond Impregnated Tools

  • Konstanty, Janusz;Kim, Tai-Woung;Kim, Sang-Beom
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1132-1133
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    • 2006
  • Metal-bonded diamond impregnated tools are being increasingly used in the processing of stone and ceramics, road repair, petroleum exploration, etc. Although the main tool wear mechanisms have been identified, the scientific background is inadequate and fundamental research has to be carried out to better understand the tool field behaviour. This work addresses the complex issues of modelling abrasive wear of the metallic matrix under laboratory conditions. The generated data indicates that the matrix wear resistance can be assessed in a simple manner; whereas tests carried out on diamond impregnated specimens may aid prediction of the tool life in abrasive applications.

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The Influence of Diamond Abrasive Size on the Life of Tungsten Carbide Wet Drawing Dies (다이아몬드 연마재 입도가 초경 습식신선 다이스 수명에 미치는 영향)

  • Lee, S.K.;Kim, M.A.;Ko, D.C.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.518-523
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    • 2006
  • Wet wire drawing of brass coated steel wire, used for tire reinforcement, is realized with Tungsten Carbide(WC) dies sintered with a cobalt(Co) binder. Dies wear represents an important limitation to the production process and cost savings. Several parameters, such as Co content, WC grain size of tungsten carbide, sintering conditions, and so on, affect on the wear of the drawing die. In this study, the effect of the diamond abrasive particle size on the life of the WC centered dies of the wet wire drawing was investigated. Wet wire drawing experiments were carried out on a wet wire drawing machine. From the experiments, the dies life, dies fracture, wire surface roughness, and wire breaks were investigated. From the results, it was found that the wear of the WC dies increased with the increase in the diamond abrasive particle size.

An Investigation of the Enhancement of Abrasive Ability of Diamond Film by Surface Modification (다이아몬드 박막의 표면 개질을 통한 연마성능 향상에 대한 실험적 고찰)

  • 나종주;이구현;남기석;이상로;백영준
    • Tribology and Lubricants
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    • v.20 no.1
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    • pp.1-6
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    • 2004
  • In order to identify the effect of lubricant films on abrasive abilities of diamond films, wear rates of Ruby balls slid over as grown diamond films and polytetrafluoroethylene films coated diamond films were compared by using pin-on-disk tribometer. Wear scars of Ruby balls were measured by SEM. Results showed that wear rates of Ruby balls slid over polytetrafluoroethylene coated diamond films were about 4 times lager than as grown diamond films. Coefficients of friction decreased with sliding distance at diamond disks but were almost unchanged at polytetrafluoroethylene coated ones. These results came from behaviors of wear debris, which adhered more strongly in the tracks of as grown diamond films than polytetrafluoroethylene coated ones.

Molecular Dynamics Study on Property Change of CMP Process by Pad Hardness (CMP 공정에서 연마패드 경도에 따른 연마 특성 변화 분자동력학 연구)

  • Kwon, Oh Kuen;Choi, Tae Ho;Lee, Jun Ha
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.1
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    • pp.61-65
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    • 2013
  • We investigated the wearable dynamics of diamond spherical abrasive during the substrate surface polishing under the pad compression via classical molecular dynamics modeling. We performed three-dimensional molecular dynamics simulations using the Morse potential functions for the copper substrate and the Tersoff potential function for the diamond abrasive. The pad hardness had a big impact on the wearable dynamics of the abrasive. The moving speed of the abrasive decreased with increasing hardness of the pad. As the hardness decreased, the abrasive was indented into the pad and then the sliding motion of the abrasive was increased. So the pad hardness was greatly influenced on the slide-to-roll ratio as well as the wearable rate.