• 제목/요약/키워드: Diameter Measurement

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LVDT를 이용한 범용 외경측정 모듈에 관한 연구 (A Study on the Universal Outer Diameter Measurement Module using LVDT)

  • 이능구;곽이구;김홍건
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.100-106
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    • 2017
  • A universal outer diameter measurement module was developed using a linear variable differential transformer (LVDT). This outer diameter measurement module enables simultaneous measurement of outer diameter, displacement, and perpendicularity of bench-type high-precision products by combining analogue and digital measurement principles with mechanically precise and fine adjustment functions. The developed module showed a performance of 0.001mm in measurement resolution, 0.001mm in measurement accuracy, reference surface abrasion lower than Ra 0.1864, and measurement stability of 0.002mm. Therefore, we have acquired domestic measurement technology to improve productivity by securing technical competitiveness for universal diameter measurement technology, lower production costs through import substitution, and increased quality of products with more precise measurement technology. Furthermore, a substitution effect is expected for expensive import measurement system equipment used in production, research, and inspection sites in industries that produce precision processing products such as automobile and machine components.

머신비젼을 이용한 구멍 정밀도의 기상측정시스템 개발 (On-Machine Measurement System Development of Hole Accuracy using Machine Vision)

  • 김민호;김태영
    • 한국정밀공학회지
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    • 제27권5호
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    • pp.7-13
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    • 2010
  • The integrity and accuracy of the drilling hole are decided by positional error, diameter error, the roundness, the straightness, the cylindericity, size of the burr, the surface roundness and others. Among these parameters, positional error and diameter error have the most important parameters. The diameter error has been widely studied, but there has been little research done about the positional error due to the difficulty of measuring it. The measurement of hole location and diameter would be performed by CMM(Coordinate Measurement Machine). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, we have developed a hole location and diameter error measuring device using machine vision. The developed measurement device attached to a CNC machine can determine hole quality quickly and easily.

접촉식 3점지지법에 의한 내경측정의 기하학적 오차 해석 (Geometric Error Analysis of Contact Type Three Points Supporting Method for Inner Diameter Measurement)

  • 김민호;김태영
    • 한국정밀공학회지
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    • 제25권5호
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    • pp.69-76
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    • 2008
  • Inner diameter of bearing race is automatically measured by complete inspection system after grinding process. Contact type three points supporting method is widely applied to automatic inner diameter measurement because of its excellent stability. However, the geometric consideration regarding three points supporting method is not sufficient. In this study, the error equation from geometric error analysis of three points supporting method is found. The effect of factors in the error equation is also investigated. The error equation is linear for difference of diameter in sample and master on range of tolerance. An error becomes more and more larger, when the distance of two supporting balls or the diameter of supporting ball are increased. In the result, some considerations are proposed for measurement of inner diameter by the three points supporting method.

현장여건에 따른 터빈 유량계와 오리피스 유량계의 정확도 비교 (A Comparison of Accuracy Between a Turbine and an Orifice Meter in the Field)

  • 안승희;허재영
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 1999년도 유체기계 연구개발 발표회 논문집
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    • pp.97-105
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    • 1999
  • Orifice flow meters are frequently used for measuring gas flow in gas industry. However, to insure the accuracy of the measurement, a certain length of the meter run at the upstream of the flow meter is required. The objective of this study is to analyze flow measurement errors of the orifice flow meter quantitatively for shorter lengths of the meter runs than those suggested in the standard manuals with variation of diameter ratio( $\beta$ ratio) and flow rate. The test results showed that the flow measurement errors of the orifice meter were inversely proportional to the diameter ratio. In other words, when the diameter ratio is 0.3 and 0.7, the measurement error is $-7.3\%$ and $-3.5\%$, respectively. the main reason of the measurement error is due to the swirl effect from the configuration of the meter run at the upstream of the flow meter. In case the length of the meter run is shorter than that suggested in the standard manuals, the swirl effect is not removed completely and it affects the flow meter's performance. As mentioned above, the less the pipe diameter ratio, the more the flow measurement error. It means that the swirl effect on the orifice meter increases as the $\beta$ ratio decreases.

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특이값 분해를 이용한 치수측정 기반 디지털 트윈 알고리즘 경량화 (Lightweight Algorithm for Digital Twin based on Diameter Measurement using Singular-Value-Decomposition)

  • 이승민;박대진
    • 대한임베디드공학회논문지
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    • 제18권3호
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    • pp.117-124
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    • 2023
  • In the machine vision inspection equipment, diameter measurement is important process in inspection of cylindrical object. However, machine vision inspection equipment requires complex algorithm processing such as camera distortion correction and perspective distortion correction, and the increase in processing time and cost required for precise diameter measurement. In this paper, we proposed the algorithm for diameter measurement of cylindrical object using the laser displacement sensor. In order to fit circle for given four input outer points, grid search algorithms using root-mean-square error and mean-absolute error are applied and compared. To solve the limitations of the grid search algorithm, we finally apply the singular-value-decomposition based circle fitting algorithm. In order to compare the performance of the algorithms, we generated the pseudo data of the outer points of the cylindrical object and applied each algorithm. As a result of the experiment, the grid search using root-mean-square error confirmed stable measurement results, but it was confirmed that real-time processing was difficult as the execution time was 10.8059 second. The execution time of mean-absolute error algorithm was greatly improved as 0.3639 second, but there was no weight according to the distance, so the result of algorithm is abnormal. On the other hand, the singular-value-decomposition method was not affected by the grid and could not only obtain precise detection results, but also confirmed a very good execution time of 0.6 millisecond.

한국 조경수목 근원직경 측정의 합리적 위치 설정에 대한 연구 (A Study on the Reasonable Measurement Point of Root Collar Diameter of Landscape Trees in Korea)

  • 한용희;김화정;김도균
    • 한국조경학회지
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    • 제49권5호
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    • pp.59-70
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    • 2021
  • 본 연구는 한국 조경수목의 근원직경 측정의 모호성으로 생산자와 시공자 간의 검측 기준이 달라서 발생되는 분쟁을 줄일 수 있는 합리적인 근원직경 측정 위치 설정 방안에 대하여 실증 조사·분석하였다. 조경수목의 근원직경 측정 부위별 차이는 지하부 -6cm에서 표토부인 0cm까지는 3.59cm이었고, 지상부의 표토 0cm에서부터 6cm까지는 1.35cm로 근원직경의 측정위치별 차이는 지상부보다는 지하부에서 더 크게 나타났다. 조경수목 근원직경의 표준편차의 크기는 지하부 -6cm에서 표토부인 0cm까지는 0.64이었고, 지상부의 표토 0cm에서부터 6cm까지의 표준편차 차이는 0.16으로 근원직경의 측정위치별 차이는 지상부보다는 지하부에서 더 크게 나타났다. 조경수목 근원직경의 합리적 측정 위치 설정은 근원직경 측정 위치별 규격의 크기 변화 추세선에서 수간직경의 표준편차가 가장 적어지는 변곡점으로 설정하는 것이 제안되었다. 수종별 합리적인 측정 위치는 산딸나무 지상 18cm, 이팝나무 지상 12cm·느티나무 지상 12cm·팽나무 지상 12cm, 때죽나무 지상 10cm·산수유 지상 10cm, 단풍나무 지상 6cm·먼나무 지상 6cm, 가시나무 지상 4cm, 배롱나무 지상 2cm 이상으로 나타났다. 조경수목 근원직경 측정 부위별 차이가 공시수종 전체에서 표준편차가 작고, 편차의 기울기가 안정적인 합리적인 평균 측정위치는 지상부 평균 12cm 이상으로 나타났다. 조경수목 근원직경의 합리적인 측정위치 설정은 지상부 평균 12cm 이상에서부터라고 할 수 있으나 전통적인 관행상으로 익숙한 1자(尺) 30cm 인식이 빠르며, 측정자의 측정 위치의 편리성, 외국의 조경수목 측정기준에 대한 통일성 등 조경수목 근원직경의 합리적인 측정위치는 지표면 30cm 높이에서 측정하는 것이 좋을 것으로 추천되었다.

LVDT 센서를 이용한 외경 측정 방안에 대한 연구 (A Study on the out-diameter measuring machine by the LVDT sensors)

  • 황정호;노지훈;박기홍
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.291-292
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    • 2006
  • Currently A demand of high precision workpiece is increasing in industry. At present, roundness measuring machine using Air bearing, coordinate measuring machine that are used from measurement station. but these machines will not be able to apply to In-line process. because of like these machine's price are very expensive and measurement time is long. also, the complexity of conventional roundness measurement method based on fourier transform, it makes difficult to development analysis program. This work present new architecture of a Out-diameter measuring system fur analysis of roundness of product. In this system, the influence of table motion errors is minimize by using two LVDT sensor and knife edge contact tip. We are produce a test machine and make an experimenter on Out-diameter of test bearing. The measurement result compared with roundness measuring machine.

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포신 내경 측정시스템 개선을 통한 공정품질 향상 (Process Quality Improvement through Improving Measurement System for Internal Diameter of Gun Barrel)

  • 박영민;배인화;김상부
    • 품질경영학회지
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    • 제51권4호
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    • pp.633-642
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    • 2023
  • Purpose: The variation of the internal diameters of gun barrel incurs a lot of reworks in gun barrel manufacturing process and the significant quality problem of gun barrel. And it is likely to stem from the current measurement system for the internal diameter of gun barrel and the related manufacturing process as well. The purpose of this study is to improve the gun barrel manufacturing process through improving measurement system. Methods: The improved measurement system using laser can measure the internal diameters of gun barrel more accurately, and the properly adjusted honing process reduces the variation of internal diameters of gun barrel. Results: Comparing the mean square error of internal diameters for 6 gun barrels measured before and after process improvement shows that the variation of gun barrel internal diameters was significantly reduced after the process improvement. Conclusion: The introduction of improved measurement system for the internal diameters of gun barrel and the adjustment of related honing process results in the reduction of reworks of gun barrels and their internal diameter variations.

압축기 블레이드의 Edge 형상 측정시 3차원 측정기의 탐침 볼 직경 선정을 위한 실험적 연구 (An Experimental Study on Selecting the Diameter of Probe Stylus of a Coordinate Measuring Machine in Measuring the Edge Profile of High Pressure Compressor)

  • 정수호;변재현
    • 산업공학
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    • 제15권4호
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    • pp.432-438
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    • 2002
  • When the trailing edge and leading edge of an airfoil contour of high pressure compressor blades are measured, there exists a measurement error due to the size of the probe stylus ball diameter. In the paper an experimental study is provided to determine the optimum diameter of the probe stylus in inspecting the airfoil of the high pressure compressor blade. The measurement and analysis procedure suggested in this paper will be helpful to those who are involved in measuring and inspecting various types of blades.

표준구직경 정밀측정 간섭계 제작 (Construction of Precision Measurement Interferometer for Standard Ball Diameter)

  • 장경호;이용재;서호성;도진열;강시홍
    • 센서학회지
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    • 제8권4호
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    • pp.347-353
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    • 1999
  • 구직경의 정밀측정을 위한 간섭계를 제작하고 직경이 78 mm인 철제구를 측정하였다. 제작된 간섭계는 두 평행판 사이에 구를 설치할 수 있도록 제작된 에탈론을 단일변형체의 평행이동판 위에 설치하고 구의 양면과 에탈론의 두 반사면 사이에서 생성되는 두 간섭신호의 위상차로부터 구 직경을 측정할 수 있도록 하였다. 위상차는 광검출기로 감지된 한 쌍의 간섭무늬신호에 대한 상관계수로부터 계산하였다. 측정결과 철제구의 직경은 78.1893544 mm였으며, 측정불확도는 95.5%의 신뢰수준에서 29 nm로 나타났다.

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