• Title/Summary/Keyword: Design of Cooling Channels

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Thermal Analysis of Exhaust Diffuser Cooling Channels for High Altitude Test of Rocket Engine (로켓엔진 고공환경 모사용 디퓨져의 냉각 채널 열 해석)

  • Cho, Kie-Joo;Kim, Yong-Wook;Kan, Sun-Il;Oh, Seung-Hyub
    • Aerospace Engineering and Technology
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    • v.9 no.2
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    • pp.193-197
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    • 2010
  • Water cooling ducts are installed in the exhaust diffuser for high altitude tests of rocket engine to protect diffuser from high-temperature combustion gas. The mass flow rate and pressure of cooling water is designed to prevent boiling of cooling water in the ducts. Therefore, the estimation of maximum temperature of duct wall is important parameter in design of cooling system, especially pressure of cooling water. The method for predicting maximum temperatures of duct walls with variation of coolant flow rates was derived theoretically.

Study on the Design and the Prototype Manufacture of Cooling systems of the Propulsion System for the EMU (동력분산형 고속전철의 추진시스템용 냉각장치 설계 및 시제품 제작 연구)

  • Ryoo, Seong-Ryoul;Kim, Sung-Dae;Ki, Jae-Hyung;Yim, Kwang-Bin;Kim, Chul-Ju
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.422-429
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    • 2008
  • The objective of the present study is to develope a propultion unit cooling system for the next-generation High-speed EMU. The propulsion power control unit consists of some IGBT semiconductors. In general, those power semiconductors are very sensitive to temperatures and need a cooling system to keep them at a proper operational conditions in the range of $50{\sim}100^{\circ}C$. In this first year of study, we tried to focuss on the understanding of fundamental technologies for each of the two different cooling systems and collecting basic data for design and manufacturing for both cases. For the water cooling system, a heat sink with multi channels of liquid flow was considered and a model unit was designed and performance test was conducted. For the heat pipe cooling system, a Loop Heat Pipe(LHP) was considered as an element to transport heat from IGBT to environment air flow and a model unit was designed and performance test was conducted. The analysis using SINDA/FLUINT showed that those design parameters are good enough for the LHP to properly operate under a heat load up to around 360W.

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Experimental Investigation of the LRE Thrust Chamber Regenerative Cooling(II) (액체로켓엔진 추력실의 재생냉각에 관한 실험적 연구 (II))

  • Kim, Jung-Hun;Jeong, Hea-Seung;Park, Hee-Ho;Park, Kye-Seung;Kim, Yoo;Moon, Il-Yoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.10a
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    • pp.53-56
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    • 2003
  • This paper describes the general design procedure of cooling system for liquid rocket engine(LRE). From this design logic, cooling channels are designed and fabricated. The measured heat flux from firing test is similar to the heat flux predicted by design logic. Therefore, the proposed design procedure of cooling channel can be applied to real LRE system. Also the result of firing test indicates that combustion pressure and mixture ratio have an influence on the heat flux to be produced in combustion chamber.

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A Review of the Study on a Blade Cooling for the Gas Turbine (가스터빈 날개의 냉각에 대한 연구동향)

  • Chang, Tae-Hyun;Kil, Sang-Cheol;Cho, Hung-Gon
    • Journal of the Korean Society of Industry Convergence
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    • v.11 no.2
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    • pp.65-70
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    • 2008
  • This study presents gas turbine cooling blade by using experimental and numerical works. The review cover researches related to cooling channels using finite element method in rotating blade. Also, the film cooling device and the heat transfer of the external surface of the blade are included. In addition, several methods to be used for the design of the blade, numerical method and experimental techniques are introduced. This work will contribute to improving the manufacturing of engine and the efficiency of gas turbine engines.

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Optimum Design of Liquid Cooling Heat Exchangers and Cooling-Fluid Distributors for a Amplifier Cabinet of Telecommunication Equipment (통신장비용 앰플리파이어 액체냉각장치 및 냉각유체 분배기의 최적설계 및 성능특성)

  • Yun, Rin;Kim, Yong-Chan;Kim, Hyun-Jong;Choi, Jong-Min;Cheon, Deok-Woo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.1
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    • pp.24-30
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    • 2006
  • Three liquid cooling heat exchangers for cooling of telecommunication equipment were designed and their cooling performances were tested. The liquid cooling heat exchangers had twelve rectangular channels $(5\times3 mm)$ with different flow paths of 1, 4, and 12. Silicon rubber heaters were used to provide heat flux to the test section. Heat input was varied from 75 to 400 W, while flow rate and inlet temperature of working fluid were altered from 1.2 to 4.0 liter/fin and from 15 to 3$30^{\circ}C$, respectively. The 4-path heat exchanger showed lower and more uniform average inner temperatures between heaters and the surface of heat exchanger than those of the others. To obtain optimal distribution of working fluid to each channels of liquid cooling heat exchangers, 2-3-2 and 4-3 type tube distributors were designed, and their distribution performances of working fluid were numerically and experimentally investigated. The distributor of the 2-3-2 type showed superior distribution performance compared with those of the 4-3 type distributor.

Performance Test for a Horizontal Regenerative Evaporative Cooler (수평형 재생증발식 냉방기의 성능시험)

  • Song, Gwi-Eun;Lee, Dae-Young
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.621-626
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    • 2006
  • Regenerative evaporative cooling is known as an environment-friendly and energy efficient cooling method. A regenerative evaporative cooler (REC) consisting of dry and wet channels is able to cool down the air stream below the inlet wet-bulb temperature. In the regenerative evaporative cooler, the cooling effect is achieved by redirecting a portion of the air flown out of the dry channel into the wet channel and spraying water onto the redirected air. In this study, a horizontal regenerative cooler is considered. In the horizontal regenerative cooler, the flow direction of evaporating water has a right angle to the flow direction of supply air. This difference was investigated with visualization technique and simplified 2-module performance test was done in a thermo-environment chamber. Optimum design configuration is changed due to the wet channel which are easily fully covered with evaporating water and block the air flow inside the channel. Applying the optimized fin configuration design with the highly wetting surface treatment, a regenerative evaporative cooler was fabricated and tested to Identify the cooling performance improvement and operation characteristics. From the experimental results at the intake condition of $32^{\circ}C$ and 50% RH, the supply temperature was measured to be around $23.4^{\circ}C$. The cooling effectiveness based on the inlet dewpoint temperature was evaluated 73% which is almost close to the design expectation.

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Comparison of Linear Channel and Baffle for Cooling Rate in Injection Mold (사출성형금형에서 직선채널과 배플의 냉각효율 비교)

  • Moon, Young-Bae;Choi, Youn-Sik;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.1-4
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    • 2012
  • Plastic products are producted more than 70% of total processes in the injection molding. The injection molding process has 4 processes such as filling, packing, cooling and ejecting. It spends most of times in the cooling process. Therefore, it is important to control the mold temperature in producing plastic products. The time and system of cooling affect the product's quality and productivity. Especially, cooling time has about 60% of total injection cycle time. Therefore, we can improve a productivity by shortening cooling time. In this study, it was made a comparative study about cooling of linear channels and baffles and observed the variation of mold temperature on the coolant's temperature. As the result, the linear channel's cooling rate had faster than baffles and as coolant's temperature was increased, difference of cooling time was increased. Result of this study will be used widely to design for cooling system of injection mold.

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A Study on the microcooling Fin Fabrication Process for Enhancing Boiling Heat Transfer (비등열전달 향상을 위한 초소형 핀 제작공정에 관한 연구)

  • You, Sam-Sang;Lim, Tae-Woo;Jeong, Seok-Kwon;Park, Jong-Un
    • Journal of Fisheries and Marine Sciences Education
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    • v.19 no.3
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    • pp.366-372
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    • 2007
  • This paper presents the fabrication techniques of microcooling fins for microelectronics applications. The various types of cooling fins have been fabricated on the surface of a silicon wafer (4inch-N type) by using wet etching technique. The designed micro fins and micro channels are considered as an effective method for cooling microelectronics devices generating high heat flux. Further we extensively investigate the design processes fabricating micro fins and channels which can cool the heat generated from high density electronics devices.

Design of Cooling Channels of Preburners for Small Liquid Rocket Engines with Computational Flow and Heat Transfer Analysis

  • Moon, In-Sang;Lee, Seon-Mi;Moon, Il-Yoon;Yoo, Jae-Han;Lee, Soo-Yong
    • Journal of Astronomy and Space Sciences
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    • v.28 no.3
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    • pp.233-239
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    • 2011
  • A series of computational analyses was performed to predict the cooling process by the cooling channel of preburners used for kerosene-liquid oxygen staged combustion cycle rocket engines. As an oxygen-rich combustion occurs in the kerosene fueled preburner, it is of great importance to control the wall temperature so that it does not exceed the critical temperature. However, since the heat transfer is proportional to the speed of fluid running inside the channel, the high heat transfer leads to a trade-off of pressure loss. For this reason, it is necessary to establish a certain criteria between the pressure loss and the heat transfer or the wall surface temperature. The design factors of the cooling channel were determined by the computational research, and a test model was manufactured. The test model was used for the hot fire tests to prove the function of the cooling mechanism, among other purposes.

A Case Study on the Design of Kerosene-LOx Liquid-Propellant Rocket Engines for Performance Enhancement (케로신-액체산소 액체로켓엔진의 성능향상 설계안 사례 조사)

  • Lee, Seon-Mi;Moon, In-Sang;Lee, Soo-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.12-15
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    • 2011
  • The most widely used kerosene-LOx liquid-propellant rocket engines in these days have a similar engine schematic to those of the past because of the development cost and the reliability. The efficiency of engines could be increased by the factors such as a cooling method, engine cycles, shape of cooling channels, additional coolant and so on. In this article, it is described that some design ideas for performance enhancement by exchange kerosene with LOx of a coolant.

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