• Title/Summary/Keyword: Design Shape

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Multi-Point Aerodynamic Shape Optimization of Rotor Blades Using Unstructured Meshes

  • Lee, Sang-Wook;Kwon, Oh-Joon
    • International Journal of Aeronautical and Space Sciences
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    • v.8 no.1
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    • pp.66-78
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    • 2007
  • A multi-point aerodynamic shape optimization technique has been developed for helicopter rotor blades in hover based on a continuous adjoint method on unstructured meshes. The Euler flow solver and the continuous adjoint sensitivity analysis were formulated on the rotating frame of reference. The 'objective function and the sensitivity were obtained as a weighted sum of the values at each design point. The blade section contour was modified by using the Hicks-Henne shape functions. The mesh movement due to the blade geometry change was achieved by using a spring analogy. In order to handle the repeated evaluation of the design cycle efficiently, the flow and adjoint solvers were parallelized based on a domain decomposition strategy. A solution-adaptive mesh refinement technique was adopted for the accurate capturing of the wake. Applications were made to the aerodynamic shape optimization of the Caradonna-Tung rotor blades and the UH-60 rotor blades in hover.

Development of Shape Optimization System using Stress Control (응력 제어를 통한 형상 최적화 시스템 개발)

  • 한석영;배현우
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.52-58
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    • 1999
  • In this study, the growth-strain method was used for shape optimization. The adequate value of growth ratio in the method was used the value obtained by volume control. And the linear PID control theory was applied to control internal stresses by stresses required by a designer. The effect of the values of $K_{P}$, $K_{I}$, and $K_{D}$ was investigated and the adequate values of $K_{P}$, $K_{I}$, and $K_{D}$ were determined empirically. Finally, a shape optimal design system was built up by the improved the growth-strain method with a commercial software I-DEAS. The effectiveness and practicality of the developed shape optimal design system was verified by some examples.les.les.les.

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Shape Optimization of Cut-Off in Multiblade Fan/Scroll System Using CFD and Neural Network (신경망 기법을 이용한 다익 홴/스크롤 시스템의 컷오프 최적화)

  • Han, S.Y.;Maeng, J.S.;Yoo, D.H.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.365-370
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    • 2001
  • In order to minimize unstable flow occurred at a multiblade fan/scroll system, optimal angle and shape of cut-off was determined by using two-dimensional turbulent fluid field analyses and neural network. The results of CFD analyses were used for learning as data of input and output of neural network. After learning neural network optimization process was accomplished for design variables, the angle and the shape of cut-off, in the design domain. As a result of optimization, the optimal angle and shape were obtained as 71 and 0.092 times the outer diameter of impeller, respectively, which are very similar values to previous studies. Finally, it was verified that the fluid field is very stable for optimal angle and shape of cut-off by two-dimensional CFD analysis.

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Development of Automotive Seat Rail Parts for Improving Shape Fixability of Ultra High Strength Steel of 980MPa (980MPa 초고장력 강판의 형상 동결성 향상을 통한 자동차 시트레일 부품 개발)

  • Park, Dong-Hwan;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.137-144
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    • 2016
  • This paper aims to ensure describe the a spring-back prevention technique for improving shape fixability by using an ultra-high strength steel sheet with 980 MPa to develop a lightweight seat rail parts. Ultra-high strength steel gives a potential for considerable weight reduction and a cost-effective way to produce energy efficient vehicles. The influence of a spring-back of seat rail parts on the shape fixability in forming processes was investigated to be solved by an adjustment of the appropriate tool design and process parameters. The computed results for improving shape fixability were in good agreement with the experimental results.

Development of Algorithms for Accuracy Improvement in Transfer-Type Variable Lamination Manufacturing Process using Expandable Polystrene Foam (VLM-ST공정의 정밀도 향상을 위한 알고리즘 개발)

  • 최홍석;이상호;안동규;양동열;박두섭;채희창
    • Korean Journal of Computational Design and Engineering
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    • v.8 no.4
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    • pp.212-221
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    • 2003
  • In order to reduce the lead-time and cost, the technology of rapid prototyping (RP) has been widely used. A new rapid prototyping process, transfer-type variable lamination manufacturing process by using expandable polystyrene foam (VLM-ST), has been developed to reduce building time, apparatus cost and additional post-processing. At the same time, VLM Slicer, the CAD/CAM software for VLM-ST has been developed. In this study, algorithms for accuracy improvement of VLM-ST, which include offset and overrun of a cutting path and generation of a reference shape are developed. Offset algorithm improves cutting accuracy, overrun algorithm enables the VLM-ST process to make a shape of sharp edge and reference shape generation algorithm adds additional shape which makes off-line lamination easier. In addition, proposed algorithms are applied to practical CAD models for verification.

Process Design in Shell Nosing for Net-Shape Product by the Backward Tracing Schme of the Rigid-Plastic FEM (유한요소법의 역추적기법을 활용한 정밀정형 노우징 부품의 성형 공정설계)

  • 김상현;이진희;강범수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.224-232
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    • 1995
  • A process is designed by the backward tracing scheme of the rigid-plastic FEm for net-shape shell nosing component without machining after forming. The current process of the shell nosing industry requires cost-consuming machining to produce final product . The backward tracing scheme of the rigid-plastic FEM, a novel method in preform design of metal forming processes , derives a sound preform for net-shape shell nosing product . The current process is simulated to check the metal flow involved informing with a trial preform and its modified preform. It is found that the two preforms are not suitable for net-shape shell nosing product. Finally, a preform is desinged by the backward tracing scheme, which is suitable for net-shape manufacturing of the shell nosing component.

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Design of Bending Actuator using Shape Memory Alloy Wire (형상기억합금 선재를 이용한 굽힘 작동기 설계)

  • Heo, Seok;Hwang, Do-Yeon;Park, Hoon-Cheol
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.210-215
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    • 2008
  • This paper presents an experimental study on a bending actuator with a shape memory alloy wire. In this study, we introduced design process and experimental result of the bending actuator. The bending actuator consists of a SMA wire, springs, and a glass/epoxy strip. In the bending actuator, springs were used to restore the SMA wire to its initial shape right after actuation. To obtain properties of the SMA wire, DSC test was performed and the behavior of the SMA wire under different loadings was observed. Finally, the proposed bending actuator shows reasonable actuation behavior with relatively lower power consumption, fast response and effective efficiency.

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Minimization of Crop Length by Sizing Press in Hot Rolling Mill (열간 조압연 공정에서 2단 사이징 프레스에 의한 크롭 최소화)

  • Heo, S.J.;Lee, S.H.;Lee, S.J.;Lee, J.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.619-626
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    • 2008
  • In this study, design methodology to determine optimal shape of the anvil in sizing press process has been proposed to minimize crop length of the AISI 1010 slab in horizontal rolling after width reduction. Shape of anvil were selected to 12 cases by design of experiment, and the dog-bone shapes and the crop length were determined by FE-analysis. Also, the anvil shape, which has minimum crop length, were determined by artificial neural network(ANN). As a result of FE-analysis, it can be seen that the crop length was increased with increasing center thickness in the dog-bone shape after width reduction. The anvil shape which has minimum crop length, was estimated to ${\theta}_{1}=21^{\circ}{\theta}_{2}=14^{\circ}$ by FE-analysis and ANN.

Parallel 3-D Aerodynamic Shape Optimization on Unstructured Meshes

  • Lee, Sang-Wook;Kwon, Oh-Joon
    • International Journal of Aeronautical and Space Sciences
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    • v.4 no.1
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    • pp.45-52
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    • 2003
  • A three-dimensional aerodynamic shape optimization technique in inviscid compressible flows is developed by using a parallel continuous adjoint formulation on unstructured meshes. A new surface mesh modification method is proposed to overcome difficulties related to patch-level remeshing for unstructured meshes, and the effect of design sections on aerodynamic shape optimization is examined. Applications are made to three-dimensional wave drag minimization problems including an ONERA M6 wing and the EGLIN wing-pylon-store configuration. The results show that the present method is robust and highly efficient for the shape optimization of aerodynamic configurations, independent of the number of design variables used.

Active and Morphing Aerospace Structures-A Synthesis between Advanced Materials, Structures and Mechanisms

  • Baier, Horst;Datashvili, Leri
    • International Journal of Aeronautical and Space Sciences
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    • v.12 no.3
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    • pp.225-240
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    • 2011
  • Active and shape morphing aerospace structures are discussed with a focus on activities aimed at practical implementation. In active structures applications range from dynamic load alleviation in aircraft and spacecraft up to static and dynamic shape control. In contrast, shape morphing means strong shape variation according to different mission status and needs, aiming to enhance functionality and performance over wide flight and mission regimes. The interaction of required flexible materials with the morphing structure and the actuating mechanisms is specifically addressed together with approaches in design and simulation.