• Title/Summary/Keyword: Design Shape

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Shape Optimization Design of the Knuckle using the Orthogonal Array and the Finite Element Analysis (직교배열표와 유한요소해석을 이용한 너클의 형상최적설계)

  • 박영철;이권희;이동화;이강영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.138-144
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    • 2003
  • Recently, the weight reduction of vehicle influences its environment problems and performances. It is a trend that a lot of parts have been currently changed to an aluminum alloy from steel materials. In this study, the shape optimization using an orthogonal array is performed to determine the design of the knuckle which is a part of suspension system. With the material of the weight reduction was achieved by satisfying the constraints of a strength requirement. The orthogonal array of $L_{18}$ is introduced to find the optimum design variables that considers the shape of the knuckle. The characteristic function composed of the objective and the construct is defined to the feasibility. Comparing to the weight of the initial design with steel materials that of optimum design with aluminum alloy material is reduced by 60%.

Performance Analysis on the Design Variables of a Turbo Blower (터보블로어 설계인자의 성능특성 연구)

  • Jang, Choon-Man;Yang, Sang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.2
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    • pp.47-51
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    • 2011
  • This paper describes the shape optimization of a blower impeller used for a refuse collection system. Two design variables, which are used to define the blade angles of an impeller, are introduced to increase the blower performance. A blower efficiency is selected as an object function, and the shape optimization of the blade angles is performed by a response surface method (RSM). Three-dimensional Navier-Stokes equations are introduced to analyze the internal flow of the blower and to find the value of object function for the training data. Relatively good agreement between experimental measurements and numerical simulation is obtained in the present study. Throughout the shape optimization, blower efficiency for the optimal blade angles is successfully increased up to 3.6% compared with that of reference at the design flow rate. Detailed flow field inside the turbo blower is also analyzed and discussed.

A Study on the Optimal Preform Shape Design using FEM and Genetic Algorithm in Hot Forging (열간단조에서 유한요소법과 유전 알고리즘을 이용한 예비성형체의 최적형상 설계 연구)

  • Yeom, Sung-Ho;Lee, Jeong-Ho;Woo, Ho-Kil
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.29-35
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    • 2007
  • The main objective of this paper is to propose the optimal design method of forging process using genetic algorithm. Design optimization of forging process was doing about one stage and multi stage. The objective function is considered the filling of die. The chosen design variables are die geometry in multi stage and initial billet shape in one stage. We performed FE analysis to simulated forging process. The optimized preform and initial billet shape was obtained by genetic algorithm and FE analysis. To show the efficiency of GA method in forging problem are solved and compared with published results.

Topology Design of BLDC Motor for Cogging Torque Reduction and Characteristic Analysis (코깅토크 저감을 위한 BLDC 전동기의 형상 설계 및 특성 분석)

  • Seo, Kyung-Sik;Jung, Sang-Yong;Lee, Cheol-Gyun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.11
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    • pp.1519-1525
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    • 2014
  • This paper presents the shape design for reducing cogging torque and characteristic analysis in Brushless DC (BLDC) motor. In this BLDC motor, ${\Delta}$(delta)-winding is applied, and in order to obtain the $60^{\circ}$ trapezoidal phase back-EMF waveform, permanent magnet shape design is carried out. And then, a method on specifying design parameters to effectively reduce cogging torque is developed. back-EMF, input voltage and input current which are analyzed by the Finite Element Method (FEM) are validated by experimental results. Also, efficiency calculations based on analysis and experimental results are performed and analyzed.

Application of Genetic Algorithm to Die Shape Otimization in Extrusion (압출공정중 금형 형상 최적화문제에 대한 유전 알고리즘의 적용)

  • 정제숙;황상무
    • Transactions of Materials Processing
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    • v.5 no.4
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    • pp.269-280
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    • 1996
  • A new approach to die shape optimal design in extrusion is presented. The approach consists of a FEM analysis model to predict the value of the objective function a design model to relate the die profile with the design variables and a genetic algorithm based optimaization procedure. The approach was described in detail with emphasis on our modified micro genetic algorithm. Comparison with theoretical solutions was made to examine the validity of the predicted optimal die shapes. The approach was then applied to revealing the optimal die shapes with regard to various objective functions including those for which the design sensitivities can not be deter-mined analytically.

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A two-step method for the optimum design of trusses with commercially available sections

  • Oral, Suha;Uz, Atilla
    • Structural Engineering and Mechanics
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    • v.5 no.1
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    • pp.59-68
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    • 1997
  • A two-step method is presented for the optimum design of trusses with available sections under stress and Euler buckling constraints. The shape design of the truss is used as a means to convert the discrete solution into a continuous one. In the first step of the method, a continuous solution is obtained by sizing and shape design using an approximate polynomial expression for the buckling coefficients. In the second step, the member sizes obtained are changed to the nearest available sections and the truss is reconfigured by using the exact values for the buckling coefficients. The optimizer used is based on the sequential quadratic programming and the gradients are evaluated in closed form. The method is illustrated by two numerical examples.

COMPUTATIONAL DESIGN OF A FLUTED NOZZLE FOR ACHIEVING TARGET AERODYNAMIC PERFORMANCE (목적 공력특성 달성을 위한 플루트 노즐 전산설계)

  • Kang, Y.J.;Yang, Y.R.;Hwang, U.C.;Myong, R.S.;Cho, T.H.
    • Journal of computational fluids engineering
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    • v.16 no.3
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    • pp.1-7
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    • 2011
  • As a preliminary design study to achieve target aerodynamic performance, this work was conducted on an original nozzle with 9 flutes in order to design a fluted nozzle with 12 flutes. The thrust and rolling moment of the nozzle with 12 flutes were analyzed using a CFD code according to the depth and rotation angle of the flutes. Based on this, a fluted nozzle with 12 flutes was optimized to yield the same thrust as that of the original nozzle with 9 flutes. The response surface method was applied for shape optimization of the fluted nozzle and design variables were selected to determine the depth angle and rotation angle of the flutes. An optimized shape that led to a thrust as strong as that of the original nozzle was obtained.

Optimal Approximated Development of General Curved Plates Based on Deformation Theory (변형 이론을 기반으로한 곡면의 최적 근사 전개)

  • 유철호;신종계
    • Korean Journal of Computational Design and Engineering
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    • v.7 no.3
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    • pp.190-201
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    • 2002
  • Surfaces of many engineering structures, specially, those of ships and airplanes are commonly fabricated as doubly curved shapes as well as singly curved surfaces to fulfill functional requirements. Given a three dimensional design surface, the first step in the fabrication process is unfolding or planar development of this surfaces into a planar shape so that the manufacturer can determine the initial shape of the flat plate. Also a good planar development enables the manufacturer to estimate the strain distribution required to form the design shape. In this paper, an algorithm for optimal approximated development of a general curved surface, including both singly and doubly curved surface is developed in the sense that the strain energy from its planar development to the design surface is minimized, subjected to some constraints. The development process is formulated into a constrained nonlinear programming problem, which is on basis of deformation theory and finite element. Constraints are subjected to characteristics of the fabrication method. Some examples on typical surfaces and the practical ship surfaces show the effectiveness of this algorithm.

Optimal shape of LCVA for vibration control of structures subjected to along wind excitation

  • Park, Ji-Hun;Min, Kyung-Won
    • Smart Structures and Systems
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    • v.10 no.6
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    • pp.573-591
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    • 2012
  • In this study, a procedure to design an optimal LCVA that maximizes the equivalent damping ratio added to the primary structure subjected to along-wind excitation is proposed. That design procedure does not only consider the natural frequency and damping ratio of the LCVA, but also the proportion of the U-shaped liquid, which is closely related to the participation ratio of the liquid mass in inertial force. In addition, constraints to ensure the U-shape of the liquid are considered in the design process, so that suboptimal solutions that violate the optimal tuning law partly are adopted as a candidate of the optimal LCVA. The proposed design procedure of the LCVA is applied to the control of the 76-story benchmark building, and the optimal proportions of the liquid shape under various design conditions are compared.

Centrifugal Impeller Blade Shape Optimization Through Numerical Modeling

  • Bellary, Sayed Ahmed Imran;Samad, Abdus
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.4
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    • pp.313-324
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    • 2016
  • Surrogate model based shape optimization methodology to enhance performance of a centrifugal pump has been implemented in this work. Design variables, such as blade number and blade angles defining the pump impeller blade shape were selected and a three-level full factorial design approach was used for efficiency enhancement. A three-dimensional simulation using Reynolds-averaged Navier Stokes (RANS) equations for the performance analysis was carried out after designing the geometries of the impellers at the design points. Standard $k-{\varepsilon}$ turbulence model was used for steady incompressible flow simulations. The optimized impeller incurred lower losses by shifting the trailing edge towards the impeller pressure side. It is observed that the surrogates are problem dependent and most accurate surrogate does not deliver the best design always.