• Title/Summary/Keyword: Design Optimization Tool

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Automated Mold Design to Optimize Multi-Quality Characteristics in Injection Molded Parts Based on the Utility Theory and Modified Complex Method (효용이론과 수정콤플렉스법에 기초한 사출 성형품의 다특성 최적화를 위한 자동 금형 설계)

  • Park, Byung-H
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.210-221
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    • 2000
  • Plastic mold designers and frequently faced with optimizing multi-quality issues in injection molded parts. These issues are usually in conflict with each other and thus tradeoff needs to be made to reach a final compromised solution. in this study an automated injection molding design methodology has been developed to optimize multi-quality characteristics of injection molded parts. The features of the proposed methodology are as follows : first utility theory is applied to transform the original multi-objective problem into single-objective problem. Second is an implementation of a direct search-based injection molding optimization procedure with automated consideration of robustness against process variation. The modified complex method is used as a general optimization tool in this study. The developed methodology was applied to an actual mold design and the results showed that the methodology was useful through the CAE simulation using a commercial injection molding software package. Applied to production this study will be of immense value to companies in reducing the product development time and enhancing the product quality.

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Multi-objective Optimization of Marine 3/2WAY Pneumatic Valve using Compromise Decision-Making Method (절충의사결정방법을 이용한 선박용 3/2WAY 공압밸브의 다목적 최적설계)

  • Kim, Jun-Oh;Baek, Seok-Heum;Kim, Tae-Woo;Kang, Sangmo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.2
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    • pp.81-90
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    • 2013
  • A study on the flow-structure characteristics of marine 3/2WAY pneumatic valve is essential for optimizing the performance of ship engines. It is important that the valve has desirable safety factor and reduced weight from safety and economic point of view. In this paper, flow-structure characteristics of pneumatic valve is obtained by being optimized based on the proper design criteria. The air with the pressure of 30 bar is the working fluid which is made to fill in the tack in short time. This time is defined as the filling time. On optimum design by considering the flow-structure characteristics, the approach is based on (1) the mathematical formulation of design decisions using the compromise decision-making method, and (2) the approximation technique of response surfaces. The methodology is demonstrated as the multi-objective optimization tool to improve the performance of marine 3/2WAY pneumatic valve.

Response Surface Approach to Design Optimization of Regenerator Using Hot Air Heated by Solar Collector (태양열 온풍 이용을 위한 재생기의 설계 최적화 모델에 관한 연구)

  • Woo, Jong-Soo;Choi, Kwang-Hwan;Yoon, Jeong-In
    • Journal of the Korean Solar Energy Society
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    • v.23 no.3
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    • pp.7-14
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    • 2003
  • Absorption potential of desiccant solution significantly decreases after absorbing moisture from humid air, and a regeneration process requires a great amount of energy to recover absorption potential of desiccant solution. In an effort to develop an energy efficient regenerator, this study examines a regeneration process using hot air heated by solar radiation to recover absorption potential by evaporating moisture in liquid desiccant. More specifically, this study is aimed at finding the optimum operating condition of the regenerator by utilizing a well-established statistical tool, so-called response surface methodology(RSM), which may provide a functional relationship between independent and dependent variables. It is demonstrated that an optimization model to find the optimum operating condition can be obtained using the functional relationship between regeneration rate and affecting factors which is approximated on the basis experimental results.

Development of supporting platform for the fine flow characteristics of reactor core

  • Hao Qian;Guangliang Chen;Lei Li;Lixuan Zhang;Xinli Yin;Hanqi Zhang;Shaomin Su
    • Nuclear Engineering and Technology
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    • v.56 no.5
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    • pp.1687-1697
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    • 2024
  • This study presents the Supporting platform for reactor fine flow characteristics calculation and analysis (Cilian platform), a user-friendly tool that supports the analysis and optimization of pressurized water reactor (PWR) cores with mixing vanes using computational fluid dynamics (CFD) computing. The Cilian platform allows for easy creation and optimization of PWR's main CFD calculation schemes and autonomously manages CFD calculation and analysis of PWR cores, reducing the need for human and computational resources. The platform's key features enable efficient simulation, rapid solution design, automatic calculation of core scheme options, and streamlined data extraction and processing techniques. The Cilian platform's capability to call external CFD software reduces the development time and cost while improving the accuracy and reliability of the results. In conclusion, the Cilian platform exemplifies an innovative solution for efficient computational fluid dynamics analysis of pressurized water reactor (PWR) cores. It holds great promise for driving advancements in nuclear power technology, enhancing the safety, efficiency, and cost-effectiveness of nuclear reactors. The platform adopts a modular design methodology, enabling the swift and accurate computation and analysis of diverse flow regions within core components. This design approach facilitates the seamless integration of multiple computational modules across various reactor types, providing a high degree of flexibility and reusability.

A Study on the Chip Flow Using Finite Element Method (유한요소법을 이용한 칩유동에 관한 연구)

  • 김경우;김우순;최현민;채왕석;김동현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.891-894
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    • 2001
  • In this work, an effort is made to investigate the behavior of a chip, from its initial flow to its final breaking stage. The expression for chip flow in grooved tools is verified analytically using FEM. Cutting parameters like velocity and depth of cut have a profound influence on chip flow behavior. Chip curling increases and, for a given tool geometry, effectiveness of the groove increases with increasing depth of cut. The feasibility of tool design using FEM simulations is also demonstrated. Optimization of tool geometry results in better chip control.

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A Study on the Chip Flow Using Finite Element Method (유한요소법을 이용한 칩유동에 관한 연구)

  • Kim, Gyeong-U;Kim, Dong-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.101-106
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    • 2001
  • In this work, an effort is made to investigate the behavior of a chip, from its initial flow to its final breaking stage. The expression for chip flow in grooved tools is verified analytically using FEM. Cutting parameters like velocity and depth of cut have a profound influence on chip flow behavior. Chip curling increases and, for a given tool geometry, effectiveness of the groove increases with increasing depth of cut. The feasibility of tool design using FEM simulations is also demonstrated. Optimization of tool geometry results in better chip control.

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Optimal Intermediate Process Design in Forging by Genetic Algorithm (유전 알고리즘을 이용한 단조공정중 중간 공정 최적설계)

  • 정제숙;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.155-158
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    • 1997
  • The investigation deals with of a intermediate process condition hving a bolt-shaped final product where it is required to extend tool-life in forging. In this study, optimization of the design variables is conducted by a genetic algorithm, where the fitness values are evaluated on the basis of FEM analysis model. The approach is applied to the determination of the intermediate process conditions which are optimal with regard to minimization of peak die pressure.

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Reliability Based Design Optimization using Moving Least Squares (이동최소자승법을 이용한 신뢰성 최적설계)

  • Park, Jang-Won;Lee, Oh-Young;Im, Jong-Bin;Lee, Soo-Yong;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.5
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    • pp.438-447
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    • 2008
  • This study is focused on reliability based design optimization (RBDO) using moving least squares. A response surface is used to derive a limit-state equation for reliability based design optimization. Response surface method (RSM) with least square method (LSM) or Kriging will be used as a response surface. RSM is fast to make the response surface. On the other hand, RSM has disadvantage to make the response surface of nonlinear equation. Kriging can make the response surface in nonlinear equation precisely but needs considerable amount of computations. The moving least square method (MLSM) is made of both methods (RSM with LSM+Kriging). Numerical results by MLSM are compared with those by LMS in Rosenbrock function and six-hump carmel back function. The RBDO of engine duct of smart UAV is pursued in this paper. It is proved that RBDO is useful tool for aerospace structural optimal design problems.

Reliability-Based Topology Optimization for Structures with Stiffness Constraints (강성구속 조건을 갖는 구조물의 신뢰성기반 위상최적설계)

  • Kim, Sang-Rak;Park, Jae-Yong;Lee, Won-Goo;Yu, Jin-Shik;Han, Seog-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.77-82
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    • 2008
  • This paper presents a Reliability-Based Topology Optimization(RBTO) using the Evolutionary Structural Optimization(ESO). An actual design involves some uncertain conditions such as material property, operational load and dimensional variation. The Deterministic Topology Optimization(DTO) is obtained without considering the uncertainties related to the uncertainty parameters. However, the RBTO can consider the uncertainty variables because it has the probabilistic constraints. In order to determine whether the probabilistic constraints are satisfied or not, simulation techniques and approximation methods are developed. In this paper, the reliability index approach(RIA) is adopted to evaluate the probabilistic constraints. In order to apply the ESO method to the RBTO, sensitivity number is defined as the change in the reliability index due to the removal of the ith element. Numerical examples are presented to compare the DTO with the RBTO.

A Geometry Constraint Handling Technique in Beam Stiffener Layout Optimization Problem (보 보강재 배치 최적화 문제에서의 기하구속조건 처리기법)

  • 이준호;박영진;박윤식
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.870-875
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    • 2004
  • Beam stiffeners have frequently been used for raising natural frequencies of base structures. In stiffener layout optimization problems, most of the previous researches considering the position and/or the length of the stiffener as design variables dealt with structures having just simple convex shapes such as a square or rectangle. The reason is concave shape structures have difficulties ill formulating geometry constraints. In this paper, a new geometry constraint handling technique, which can define both convex and concave feasible lesions and measure a degree of geometry constraint violation, is proposed. Evolution strategies (ESs) is utilized as an optimization tool. In addition, the constraint-handling technique of EVOSLINOC (EVOlution Strategy for scalar optimization with Lineal and Nonlinear Constraints) is utilized to solve constrained optimization problems. From a numerical example, the proposed geometry constraint handling technique is verified and proves that the technique can easily be applied to structures in net only convex but also concave shapes, even with a protrusion or interior holes.

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