• Title/Summary/Keyword: Design Optimization Tool

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Design Optimization of an Automotive Injection Molded Part for Minimizing Injection Pressure and Preventing Weldlines (사출압력 최소화와 웰드라인 방지를 위한 자동차용 사출성형 부품의 최적설계)

  • Park, Chang-Hyun;Pyo, Byung-Gi;Choi, Dong-Hoon;Koo, Man-Seo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.66-72
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    • 2011
  • Injection pressure is an important factor in filling procedure for injection molded parts. In addition, weldlines should be avoided to successfully produce injection molded parts. In this study, we optimally obtained injection molding process parameters that minimize injection pressure. Then, we determined the thickness of the part to avoid weldlines. To solve the optimization problem proposed, we employed MAPS-3D (Mold Analysis and Plastics Solution-3 Dimension), a commercial CAE tool for injection molding analysis, and PIAnO (Process Integration, Automation, and Optimization) as a commercial PIDO (Process Integration and Design Optimization) tool. We integrated MAPS-3D into PIAnO, automated the analysis and design procedure, and performed optimization by employing PQRSM (Progressive Quadratic Response Surface Method) equipped in PIAnO. We successfully obtained optimization results, which demonstrates the effectiveness of our design method.

Mobile Access Network Design (이동통신 액세스망 설계)

  • Kim, Hu-Gon;Paik, Chun-Hyun;Kwon, Jun-Hyuk;Chung, Yong-Joo
    • Korean Management Science Review
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    • v.24 no.2
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    • pp.127-142
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    • 2007
  • This study deals with the optimal design of mobile access network connecting base stations(BSs) and mobile switching centers(MSCs). Generally mobile operators constitute their access networks by leasing communication lines. Using the characteristic of leased line rate based on administration region, we build an optimization model for mobile access network design which has much smaller number of variables than the existing researches. And we develop a GUI based optimization tool integrating the well-known softwares such as MS EXCEL. MS VisualBasic, MS PowerPoint and Ip_solve, a freeware optimization software. Employing the current access network configuration of a Korean mobile carrier, this study using the optimization tool obtain an optimal solution for both single MSC access network and nation-wide access network. Each optimal access network achieves 7.45% and 9.49% save of lease rate, respectively. Considering the monthly charge and total amount of lease line rate, our optimization tool provides big amount of save in network operation cost. Besides the graphical representation of access networks makes the operator easily understand and compare current and optimal access networks.

A Simulation-based Optimization of Design Parameters for Cooling System of Injection Mold by using ANOVA with Orthogonal Array (직교배열과 분산분석법을 이용한 사출금형 냉각시스템 파라미터의 시뮬레이션 최적설계)

  • Park, Jong-Cheon;Shin, Seung-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.121-128
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    • 2012
  • The optimization of cooling system parameters for designing injection mold is very important to acquire the highest part quality. In this paper, the integration of computer simulations of injection molding and Analysis of Variance(ANOVA) with orthogonal array was used as a design tool to optimize the cooling system parameters aimed at minimizing the part warpage. The design optimizer was applied to find the optimum levels of cooling system parameters for a dustpan. This optimization resulted in more uniform temperature distribution over the part and significant reduction of a part warpage, showing the capability of present method as an effective design tool. The whole optimization process was performed systematically in a proper number of cooling simulations. The design optimizer can be utilized effectively in the industry practice for designing mold cooling system with less cost and time.

A Study of tool planning for forming analysis in REE SILL OTR-R/L Auto-Body Panel stamping process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Hwang J. S.;Jung D. W.;Ahn B. I.;Mun W. S.;Park Y. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.138-141
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    • 2004
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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The Senstivitiy Analysis and Optimiaztion for the Development of the SMD Performance (표면 실장기(SMD) 성능 개선을 위한 민감도 해석 및 최적화)

  • Cha, In-Hyuk;Han, Chang-Soo;Kim, Jung-Duck
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.568-573
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    • 1996
  • In this paper, A design strategy of the Surface Mounting Device for accurate and better performance is studied. Analytical Modeling. Sensitivity analysis and optimization are being conducted. The ANSYS software and experimental method are used for verification of the analytical equations withboundary conditons. Through the sensitivity analysis, the most dominant design parameters can be detected. The optimum design parameters for performing given performing given perfomances are selected by using the optimization algorithm. The design tool based on the design strategy for the analysis, modeling and optimization will be useful for a re-design and better perofrmance of the SMD.

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The Sensitivity Analysis and Optimization for the Development of the SMD Performance (표면 실장기(SMD) 성능 개선을 위한 민감도 해석 및 최적화 방안)

  • Cha, In-Hyuk;Han, Chang-Soo;Kim, Jung-Duck
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.120-128
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    • 1997
  • In this paper, A design strategy of the Surface Mounting Device for accurate and better performance is studied. Analytical modeling, sensitivity analysis, and optimization are being conducted. The ANSYS software and experimental method are used for the verification of the analytical equations with boundary conditions. Through the sensitivity analysis, the most dominant design parameter can be detected. The optimum design parameters for improving the given performances are selected by using the optimiza- tion algorithm. The design tool based on the design strategy for the analysis, modeling, and optimization will be useful for are-design and better improving of the SMD.

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Optimization of Incremental Sheet Forming Al5052 Using Response Surface Method (반응표면법을 이용한 Al5052 판재의 점진성형 최적화 연구)

  • Oh, S.H.;Xiao, X.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.30 no.1
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    • pp.27-34
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    • 2021
  • In this study, response surface method (RSM) was used in modeling and multi-objective optimization of the parameters of AA5052-H32 in incremental sheet forming (ISF). The goals of optimization were the maximum forming angle, minimum thickness reduction, and minimum surface roughness, with varying values in response to changes in production process parameters, such as tool diameter, tool spindle speed, step depth, and tool feed rate. A Box-Behnken experimental design (BBD) was used to develop an RSM model for modeling the variations in the forming angle, thickness reduction, and surface roughness in response to variations in process parameters. Subsequently, the RSM model was used as the fitness function for multi-objective optimization of the ISF process based on experimental design. The results showed that RSM can be effectively used to control the forming angle, thickness reduction, and surface roughness.

Automation of Heat & Mass Balance Design Optimization Method for Power Plant (화력발전시스템 Heat and Mass Balance 최적설계 자동화기법)

  • Baek, SeHyun;Jang, jihoon;Kim, YoungJoo
    • KEPCO Journal on Electric Power and Energy
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    • v.5 no.3
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    • pp.181-188
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    • 2019
  • In this study, the Heat & Mass balance design optimization tool has developed by linking the design input/output variables with the Heat & Mass balance calculation solver and optimization algorithm and also automating the iterative calculation process. As a result of testing this optimization tool for 10 kinds of power plant, it was expected to improve the NPV and IRR compared with general design methods.

A study on the design optimization of the head stucture of 5-axis machining center using finite element analysis (유한요소해석을 이용한 5축 복합가공기 헤드 구조물의 최적 설계에 관한 연구)

  • Kim, Jae-Seon;Lee, Meong-Ho;Youn, Jae-Woong
    • Journal of the Korea Convergence Society
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    • v.12 no.9
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    • pp.161-168
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    • 2021
  • As the demand for high speed and high precision increases in the field of machine tool, interest in stiffness and vibration of machine tool is increasing. However, it takes a lot of time to develop a detailed design of machine tool based on experience, and it is difficult to design appropriately. Recently, structural optimization using FEM are increasingly used in machine tool design. But, it is difficult to optimize in consideration of the vibration state of the structure since optimization through stress distribution of a structure is mainly used, In this paper, Static structural analysis, mode analysis, and harmonic analysis using FEM were conducted to optimize the head structure that has the most influence on machining in a 5-axis machine tool. It is proposed a topology optimization analysis method that considers both static stiffness and dynamic stiffness using objective function design.

Comparative Study on Size Optimization of a Solar Water Heating System in the Early Design Phase Using a RETScreen Model with TRNSYS Model Optimization (RETScreen 모델이용 태양열온수시스템 초기설계단계 설계용량 최적화기법의 TRNSYS 모델과의 비교분석)

  • Lee, Kyoung-Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.12
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    • pp.693-699
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    • 2013
  • This paper describes a method for size optimization of the major design variables for solar water heating systems at the stage of concept design. The widely used RETScreen simulation tool was used for optimization. Currently, the RETScreen tool itself does not provide a function for optimization of the design parameters. In this study, an optimizer was combined with the software. A comparative study was performed to evaluate the RETScreen-based approach with the case study of a solar heating system in an office building. The optimized results using the RETScreen model were compared to previously published results with the TRNSYS model. The objective function of the optimization is the life-cycle cost of the system. The optimized design results from the RETScreen model showed good agreement with the optimized TRNSYS results for the solar collector area and storage volume, but presented a slight difference for the collector slope angle in terms of the converged direction of the solutions. The energy cost, life-cycle cost, and thermal performance regarding collector efficiency, system efficiency, and solar fraction were compared as well, and the RETScreen model showed good agreement with the TRNSYS model for the conditions of the base case and optimized design.