• Title/Summary/Keyword: Design Of Experiments

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Robust Optimization of Automotive Seat by Using Constraint Response Surface Model (제한조건 반응표면모델에 의한 자동차 시트의 강건최적설계)

  • 이태희;이광기;구자겸;이광순
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.04b
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    • pp.168-173
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    • 2000
  • Design of experiments is utilized for exploring the design space and for building response surface models in order to facilitate the effective solution of multi-objective optimization problems. Response surface models provide an efficient means to rapidly model the trade-off among many conflicting goals. In robust design, it is important not only to achieve robust design objectives but also to maintain the robustness of design feasibility under the effects of variations, called uncertainties. However, the evaluation of feasibility robustness often needs a computationally intensive process. To reduce the computational burden associated with the probabilistic feasibility evaluation, the first-order Taylor series expansions are used to derive individual mean and variance of constraints. For robust design applications, these constraint response surface models are used efficiently and effectively to calculate variances of constraints due to uncertainties. Robust optimization of automotive seat is used to illustrate the approach.

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Development of Design Program for ON/OFF Type Solenoid Actuator (개폐식 솔fp노이드 액츄에이터용 설계 프로그램 개발)

  • Sung, Baek-Ju;Lee, Eun-Woong;Kim, Hyoung-Eui
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.929-931
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    • 2002
  • For design of On/Off type solenoid actuator, designer must have the experimental knowledge as well as general electromagnetic formulas to design object. It is possible for theoretical knowledge to do the out-line design, but it is impossible to optimal design without experimental knowledge which only can achieve through many repeated experiments. In addition, in present On/Off type solenoid actuator field, smaller, lightening, lower consumption power, high response time are effected as the most important design factor. So, experimental knowledge is more needed for optimal design of solenoid actuator. In this study, we developed a design program composed electromagnetic theories and experimental parameter values for inexperienced designers. And we proved the propriety of this program by experiments.

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Surface Roughness Analsis of Surface Grinding by Design of Experiments (실험계획법을 이용한 연삭가공물의 표면거칠기 분석)

  • 지용주;이상진;박후명;곽재섭;하만경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.54-59
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    • 2004
  • A measure for good products manufactured by grinding process is the surface roughness that is affected by a lot of operating parameters such as types of abrasive, grain size, bond material, wheel speed, table speed, depth of cut, hardness of workpiece and stiffness of grinding machine. In this study, an application of the design of experiments was tried for evaluating the effect of operating parameters on the surface roughness. The workpiece was a high speed tool steel(SKH51) and the surface grinding was conducted. In order to obtain the best surface roughness within constraints of the working range, the optimal grinding conditions were selected. The usefulness of this method was evaluated by the statistical strategy.

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Electrical and Dielectric Properties of MgO Thin Films Prepared through Electron-Beam Deposition

  • You Yil-Hwan;Kim Jung-Seok;Hwang Jin-Ha
    • Journal of the Semiconductor & Display Technology
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    • v.5 no.1 s.14
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    • pp.51-55
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    • 2006
  • MgO thin films were prepared through electron-beam deposition onto ITO-coated glass substrates in order to measure electrical, dielectric, and microstructural properties. Design of experiments was performed in this study with the aim to understanding of the effects of processing variables, e.g., substrate temperature and filament current of an e-beam evaporator statistically. Leakage currents, relative dielectric constants, and diffraction intensities of MgO thin films were analyzed statistically, following the analysis procedure provided in the design of experiments. The leakage current level of MgO thin films has been found to be statistically significant at the level of $\alpha=0.1$.

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A Study on the Predictive Modeling of Material Removal and Surface Roughness in Powder Blasting of Glass by Design of Experiments (파우더 블라스팅에 의한 유리가공시 실험계획법에 의한 재료 제거량 및 표면 거칠기 예측모델에 관한 연구)

  • Jin Quan-Qia;Seong Eun-Je;Han Jin-Yong;Yoo Woo-Sik;Park Dong-Sam
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.66-72
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    • 2006
  • The old technique of sandblasting which has been used for paint or scale removing, deburring and glass decorating has recently been developed into a powder blasting technique for brittle materials, capable of producing micro structures larger than $100{\mu}m$. In this paper, we studied on the predictive modeling of material removal and surface roughness in powder blasting of glass by design of experiments. The surface characteristics and surface shape of powder blasted glass surface were tested under different blasting parameter. Finally, we proposed a predictive model for powder blasting process, and compared with experimental results.

Optimal Grinding Condition Using the Design of Experiments (실험계획법을 이용한 최적연삭조건)

  • 이대욱;오창진;김성청;김옥현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.866-869
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    • 2000
  • To improve quality of the ground surface, we have to consider a number of parameters. But it is difficult to make experiment with many parameters. Most of all experiments try to search optimal grinding condition with conservative factors such as feed rate, depth of cut, wheel rotating speed, etc. But This paper attempts to view the significance of some different factors effecting on the surface roughness by introducing helical scan grinding method and material removal rate. The design of experiment is used to find the optimal grinding condition which minimizes the surface roughness value bout optical glass material. To analyze experimental results, ANOVA(ANalysis of VAriation) is used. Discussion on the result about helical scan grinding is also given.

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Ergonomic analysis and Design of an Axilla Crutch Through QFD and Discomfort Experiments (QFD와 불편도 실험을 통한 겨드랑 목발의 인간공학적 분석 및 디자인)

  • Park, Hee-Sok;Ok, Dong-Min
    • Journal of the Ergonomics Society of Korea
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    • v.27 no.4
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    • pp.103-108
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    • 2008
  • The aim of this paper is to improve the design of a pair of axilla crutches through quality function deployment(QFD) and discomfort experiments. User needs for the crutches, as well as the engineering characteristics which have influence on the ergonomic quality of crutches were determined from the interview with many users. This information was entered in the house of quality, and the results show that the axillary pad and grip are the most important quality factors. And the results from the discomfort experiments confirmed the QFD output. A prototype reflecting the QFD results was proposed. The present study demonstrated how QFD approach can be a methodological tool geared to greater ergonomics consideration in product design.

Structure Design Sensitivity Analysis of Active Type DSF for Offshore Plant Float-over Installation Using Design of Experiments (실험계획법을 이용한 해양플랜트 플로트오버 설치 작업용 능동형 DSF의 구조설계 민감도 해석)

  • Kim, Hun-Gwan;Song, Chang Yong;Lee, Kangsu
    • Journal of Convergence for Information Technology
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    • v.11 no.2
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    • pp.98-106
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    • 2021
  • The paper deals with comparative study on sensitivity analysis using various methods regarding to design of experiments for structure design of an active type DSF (Deck support frame) that was developed for float-over installation of offshore plant. The thickness sizing variables of structure member of the active type DSF were considered the design factors. The output responses were defined from the weight and the strength performances. Various methods such as orthogonal array design, Box-Behnken design, and Latin hypercube design were applied to the comparative study. In order to evaluate the approximation performance of the design space exploration according to the design of experiments, response surface method was generated for each design of experiment, and the accuracy characteristics of the approximation were reviewed. The design enhancement results such as numerical costs, weight minimization, etc. via the design of experiment methods were compared to the results of the best design. The orthogonal array design method represented the most improved results for the structure design of the active type DSF.

Optimal design of High precision Maglev system using Finite Element Method and Design Of Experiments (유한 요소법과 실험계획법을 병행 사용한 고정밀 자기 부상 시스템의 최적 설계)

  • Lee, Sung-Gu;Won, Sung-Hong;Lee, Hyung-Woo;Lee, Ju
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1267-1269
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    • 2005
  • This paper presents the design for improving performance of the high-precision Magnetic levitation system. Motor performance on various design schemes such as thickness and magnetizing patterns of the permanent magnets, pole pitch, length of air gap, turn number of windings, and thickness of the aluminum-core has been investigated in detail by using FEM(Finite Element Method) Simulation-based DOE(Design of Experiments) method is also applied in order to reduce the large number of analysis according to each design variable and consider the effect among variables. The design in all aspects is proposed by an optimization algorithm using regression equation derived from the simulation-based DOE.

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Optimum shape and process design of single rotor equipment for its mixing performance using finite volume method

  • Kim, Nak-Soo;Lee, Jae-Yeol
    • Korea-Australia Rheology Journal
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    • v.21 no.4
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    • pp.289-297
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    • 2009
  • We numerically analyzed flow characteristics of the polymer melt in the screw equipment using a proper modeling and investigated design parameters which have influence on the mixing performance as the capability of the screw equipment. We considered the non-Newtonian and non-isothermal flow in a single rotor equipment to investigate the mixing performance with respect to screw dimensions as shape parameter of the single rotor equipment and screw speed as process parameter. We used Bird-Carreau-Yasuda model as a viscous model of the polymer melt and the particle tracking method to investigate the mixing performance in the screw equipment and considered four mixing performance indexes: residence time distribution, deformation rate, total strain and particle standard deviation as a new mixing performance index. We compared these indexes to determine design parameters and object function. On basis of the analysis results, we carried out the optimal design by using the response surface method and design of experiments. In conclusion, the differences of results between the optimal value and numerical analysis are about 5.0%.