• Title/Summary/Keyword: Design For Six Sigma

Search Result 99, Processing Time 0.026 seconds

Assessment of Properties of Error Terms in Design of Experiment (실험계획법에서 오차항의 가정 검토방안)

  • Choe, Seong-Un
    • Proceedings of the Safety Management and Science Conference
    • /
    • 2012.04a
    • /
    • pp.579-583
    • /
    • 2012
  • The Design of Experiment (DOE) is a most practical technique when establishing an optimal condition for production technology in Six Sigma innovation project. This research proposes the assessment of properties of error terms, such as normality, equal variance, unbiasedness and independence. The properties of six nonparametric ranking techniques for checking normality assumption are discussed as well as run test which is used to identify the randomness, and to check unbiased assumption. Furthermore, Durbin-Watson (DW) statistics and ARIMA (p,d,q) process are discussed to identify the serial correlation.

  • PDF

Development of Computational Orthogonal Array based Fatigue Life Prediction Model for Shape Optimization of Turbine Blade (터빈 블레이드 형상 최적설계를 위한 전산 직교배열 기반 피로수명 예측 모델 개발)

  • Lee, Kwang-Ki;Han, Seung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.5
    • /
    • pp.611-617
    • /
    • 2010
  • A complex system involves a large number of design variables, and its operation is non-linear. To explore the characteristics in its design space, a Kriging meta-model can be utilized; this model has replaced expensive computational analysis that was performed in traditional parametric design optimization. In this study, a Kriging meta-model with a computational orthogonal array for the design of experiments was developed to optimize the fatigue life of a turbine blade whose behavior under cyclic rotational loads is significantly non-linear. The results not only show that the maximum fatigue life is improved but also indicate that the accuracy of computational analysis is achieved. In addition, the robustness of the results obtained by six-sigma optimization can be verified by comparison with the results obtained by performing Monte Carlo simulations.

Shear Behavior of Wide Beam-Column Joints with Slab (슬래브가 있는 넓은 보-기둥 접합부의 전단거동)

  • 안종문;최종인;신성우;이범식;박성식;양지수
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2003.05a
    • /
    • pp.157-162
    • /
    • 2003
  • An experimental investigation was conducted to study the behavior of high-strength RC wide beam-column joints with slab subjected to reversed cyclic loads under constant axial load. Six half scale interior wide beam-column assemblies representing a portion of a frame subjected to simulated seismic loading were tested, including three specimens without slab and three specimens with slab. The primary variables were compressive strength of concrete($f_ck$=285, 460kgf/$cm^2$), the ratio of the column-to-beam flexural capacity($M_r$=$\Sigma M_c / \Sigma M_b$ ; 0.77 -2.26), extended length of the column concrete($l_d$ ; 0, 12.5, 30cm), ratio of the column-to-beam width(b/H ; 1.54, 1.67). Test results are shown that (1) the behavior of specimen using high-strength concrete satisfied for required minimum ductile capacity according to increase the compressive strength, (2) the current design code and practice for interior joints(type 2) are apply to the wide beam-high strength concrete column.

  • PDF

Application and Understanding of Regression Analysis in the Quality Improvement Activities (식스시그마 품질개선 단계에서 GLM 회귀분석의 이해와 적용)

  • Choi, Sung-Woon
    • Proceedings of the Safety Management and Science Conference
    • /
    • 2010.11a
    • /
    • pp.539-550
    • /
    • 2010
  • The study presents the application strategy and understanding of regression analysis with GLM(Generalized Linear Model) unifying with other statistical techniques such as correlation analysis and design of experiment(DOE). The quidelines proposed in this paper can be used for practioners to implement GLM and ANOVA(Analysis of Variance) for the DMAIC 5 steps of six sigma breakthrough.

  • PDF

The Optimal Design for Vehicle Door Trim Armrest Regard to Side Impact Test (측면충돌을 고려한 자동차 도어트림 팔걸이부 최적 설계)

  • Choi, Hae-Seok;Jang, Ik-Kun;Koo, Ja-Keum;Kim, Sun-Min;Kim, Han-Kyoung
    • Proceedings of the KSME Conference
    • /
    • 2004.11a
    • /
    • pp.882-886
    • /
    • 2004
  • A nation have the regulation for a vehicle safety and interested in the side impact of a vehicle. But we spend a lot of money and time for the side impact test. So we must design a vehicle parts regard to the side impact test. This paper describes a new test method for side impact test. We used DFSS(Design For Six Sigma) process for design of door trim armrest. We searched the door trim armrest control factor and made the experiment plan. We researched the optimal design factor and improved the abdomen injury value of the human dummy.

  • PDF

The Inlet Shape Optimization of Aftertreatment System for Diesel Engine with Taguchi Method (다꾸치 방법을 이용한 디젤엔진용 후처리시스템의 입구부 형상 최적화)

  • Jung, Jong-Hwa;Kim, Jong-Hag;Kim, Sang-Ho
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.20 no.5
    • /
    • pp.145-151
    • /
    • 2012
  • New design of catalytic converter is proposed by optimization of DFSS (Design For Six Sigma) and DOE (Design Of Experiment) method which is based on taguchi matrix. As a result of the optimization of design of catalytic converter, this paper classifies Exhaust-downpipe shapes with 3 parameters to increase flow velocity uniformity of front catalytic substrate face from CFD results. after finishing with L9 Taguchi test matrix, it can be found the main effect of each design parameter of concept model, and optimal design level. in conclusion, it can be increase flow uniformity from 0.60 upto 0.80 with optimal diffuser shape for Turbo-charger.

A Study on Quality Assurance in Auto-parts Research & Development Stage with APQP and DFSS (APQP와 DFSS를 연계한 자동차부품연구개발 단계에서 품질보증에 관한 연구)

  • Lee, Kang-In;Kim, Jae-Hyu
    • Journal of Korean Society for Quality Management
    • /
    • v.39 no.1
    • /
    • pp.131-140
    • /
    • 2011
  • Today, due to the global recession car sales have been decreased rapidly and auto makers are competing continuously to expand their market share. Automakers are struggling in order to secure competitive cost and quality through continuous cost reduction and quality innovation activities to win in the competition. In this situation, auto parts makers are trying to reinforce price competitiveness by reducing COPQ (Cost Of Poor Quality) in the mass production stages by securing the quality of components in advance from the design stage through DFSS (Design For Six Sigma) activities which is 6 sigma approach in the R&D field. However, auto parts makers have been undergone various confusion, feeling difficulties to get interrelationship among various activities. Thus, this study is going to suggest approach method for much more effective R&D activities by securing interrelationship between ISO/TS 16949 system established in the auto parts industry and DFSS activities.

Development of a Modular Building System for the BOQ Using Six-sigma (식스-시그마를 이용한 군 독신자 숙소용 모듈러 건축 시스템 개발)

  • Cho, Bong-Ho;Lee, Jae-Sung;Cha, Hee-Sung
    • Korean Journal of Construction Engineering and Management
    • /
    • v.11 no.6
    • /
    • pp.89-99
    • /
    • 2010
  • Military Barracks and Bachelor Officer's Quarters are public buildings representing architectural characteristics with repeating the same room modules. These buildings require easy dismantling and reusing for the next generation' military re-organization. For these reasons, since 2005, the modular construction has been applied to military buildings. The most important factors required for modular military buildings are standardization, lowcost construction and reusable construction method. However, conventional modular building system have not been matched with these requirements. This study suggests a new modular system for Bachelor Officer's Quarters using Six-sigma design tool. To reflect the voices of customers, market study and surveys were carried out. Through the QFD, the voices of customers were converted into quality characteristics of building system for BOQ. The various design concepts meeting customer's requirement were derived by the QFD and Pugh matrix methodology. The proposed modular building system shows 80% increased factory production rate and 62% decreased weight of steel frame as compared with the conventional modular building system.

The Study on control factor of WorldSID 50%ile dummy injury through AE-MDB side crash test (AE-MDB 측면 충돌 시험 시 WorldSID 50%ile dummy 상해치에 대한 제어인자 연구)

  • Hongyul Sun;Pyokyong Han;Jaesu Kim;Kiseok Kim;Ilsung Yoon
    • Journal of Auto-vehicle Safety Association
    • /
    • v.6 no.1
    • /
    • pp.5-9
    • /
    • 2014
  • Over the past ten years, since the introduction of the side crash test regulation in Europe, much research work has been performed internationally to develop new and modified test procedures to improve the level of occupant protection offered by vehicles in side crash test. This research has been co-ordinated and finally contributed to development of an AE-MDB(Advanced European Moving Deformable Barrier) and WorldSID (Worldwide Side Impact Dummy). EuroNCAP(European New Car Assessment Program) has the plan to conduct AE-MDB side crash test using WorldSID from 2015 by replacing Progressive MDB and EuroSID II. Automobile manufacturers need to respond to these changes closely. This paper is to find dominant control factor and analyze it of WorldSID 50%ile dummy injury through AE-MDB side crash test by predicting best and worst condition. And control factors will be validated within EuroNCAP regulations. This paper is analyzed by DFSS(Design for six sigma) which contains 5 control factors and is evaluated by ANOVA with the data as a result of LS-DYNA analysis correlated with crash pulse from 50 kph AE-MDB side crash test using WorldSID 50%ile dummy.

Design of Pad Type Air-Bearing for LCD Inspection (LCD 검사 장비용 패드형 에어베어링 설계)

  • Oh, Hyun-Seong;Lee, Sang-Min;Park, Jeong-Woo;Kim, Yong-Woo;Lee, Deug-Woo
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.24 no.9
    • /
    • pp.103-109
    • /
    • 2007
  • LCD (Liquid Crystal Display) is widely used electronic product. It needs too many processes such as PECVD (Plasma Enhanced Vapor Deposition), Sputtering, Photo-lithography, Dry etch. Each process is important but inspection process is more important because most companies emphasis on the six sigma. Recently, LCD inspection system is composed with inlet, inspector, outlet air pads. LCD is inspected on air pad which is shooting air from air hole. This paper studies on pad design of air bearing for LCD inspection to minimize LCD fluctuation. This design is able to reduce fluctuation and then satisfies CCD inspectional range. Also inspection pad needs to adequate stable area.