• Title/Summary/Keyword: Design Failure Mode and Effect Analysis

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A Study on Failure Mode and Effect Analysis of Hydrogen Fueling Nozzle Used in Hydrogen Station (수소충전소용 수소 충전 노즐의 고장 유형 및 영향분석 )

  • JUHYEON KIM;GAERYUNG CHO;SANGWON JI
    • Journal of Hydrogen and New Energy
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    • v.34 no.6
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    • pp.682-688
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    • 2023
  • In this paper, analyzes the type of failure and its effect on the hydrogen fueling nozzle used in hydrogen station. Failure of hydrogen fueling nozzle was analyzed using a qualitative risk assessment method, failure mode and effect analysis. The failure data of hydrogen fueling nozzles installed in domestic hydrogen stations are collected, and the failure types are classified, checked the main components causing the failure. Criticality analysis was derived based on frequency and severity depending on the failure mode performed. A quality function is developed by a performance test evaluation item of the hydrogen fueling nozzle, and the priority order of design characteristics is selected. Through the analysis results, the elements to improve the main components for enhancing the quality and maintenance of the hydrogen fueling nozzle were confirmed.

Design Optimization of Double-array Bolted Joints in Cylindrical Composite Structures

  • Kim, Myungjun;Kim, Yongha;Kim, Pyeunghwa;Park, Jungsun
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.3
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    • pp.332-340
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    • 2016
  • A design optimization is performed for the double-bolted joint in cylindrical composite structures by using a simplified analytical method. This method uses failure criteria for the major failure modes of the bolted composite joint. For the double-bolted joint with a zigzag arrangement, it is necessary to consider an interaction effect between the bolt arrays. This paper proposes another failure mode which is determined by angle and distance between two bolts in different arrays and define a failure criterion for the failure mode. The optimal design for the double-bolted joint is carried out by considering the interactive net-tension failure mode. The genetic algorithm (GA) is adopted to determine the optimized parameters; bolt spacing, edge distance, and stacking sequence of the composite laminate. A purpose of the design optimization is to maximize the burst pressure of the cylindrical structures by ensuring structural integrity. Also, a progressive failure analysis (PFA) is performed to verify the results of the optimal design for the double-bolted joint. In PFA, Hashin 3D failure criterion is used to determine the ply that would fail. A stiffness reduction model is then used to reduce the stiffness of the failed ply for the corresponding failure mode.

Design of Accelerated Test for Reliability Assurance of SHAFT Assembly (SHAFT 어셈블리 신뢰성 보증을 위한 가속시험의 설계)

  • 김준홍;오근태;김명수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.61
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    • pp.75-87
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    • 2000
  • This paper proposes a procedure for designing an accelerated test using SMAT(Stress, (failure) Mechanism and Test) model describing the relation among stress, failure mode/mechanism and test method. In SMAT model the stresses to be applied are derived from the environmental factor analysis, the relative importance of those stresses can be estimated using AHP(Analytic Hierarchy Process) and failure mode/mechanism and test method are derived from the fields failure information and FMEA(Failure Mode and Effect Analysis). By applying the procedure we can make a selection of major factors to cause the failure of assembly and design the accelerated test using DOE(Design of Experiments) The procedure is illustrated with an qualification test case study of washing machine shaft assembly in "A" electric appliance company.

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A Study on Failure Mode and Effect Analysis (FMEA) for Preoperative Risk Prevention (오류유형 영향분석(FMEA)을 적용한 수술준비 위험예방활동의 효과)

  • Kim, Chang Hee;Lee, Mi Hyang
    • Journal of Korean Academy of Nursing Administration
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    • v.22 no.5
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    • pp.415-423
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    • 2016
  • Purpose: The purpose of this research was to provide patients with safe preoperative preparatory procedures by removing any risk factors from the preparatory procedures by using failure mode and effects analysis, which is a prospective risk-managing tool. Methods: This was a research design in which before and after conditions of a single group were studied, Failure mode and effects analysis were applied for the preparatory procedures done before operations. Results: The preparation omission rate before the operation decreased from 2.70% to 0.04%, and operation cancellation rate decreased from 0.48% to 0.08%. Conclusion: Failure mode and effects analysis which remove any risk factors for patients in advance of the operation is effective in preventing any negligent accidents.

A Study on Design and Reliability Assessment for Embedded Hot-Standby Sparing FT System Using Self-Checking Logic (자기검사회로를 이용한 대기이중계구조 결함허용제어기의 설계 및 신뢰도평가에 관한 연구)

  • Lee, Jae-Ho;Lee, Kang-Mi;Kim, Young-Kyu;Shin, Duc-Ko
    • Journal of the Korean Society for Railway
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    • v.9 no.6 s.37
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    • pp.725-731
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    • 2006
  • Hot Standby sparing system detecting faults by using software, and being tolerant any faults by using Hardware Redundancy is difficult to perform quantitative reliability prediction and to detect real time faults. Therefore, this paper designs Hot Standby sparing system using hardware basis self checking logic in order to overcome this problem. It also performs failure mode analysis of Hot Standby sparing system with designed self checking logic by using FMEA (Failure Mode Effect Analysis), and identifies reliability assessment of the controller designed by quantifying the numbers of failure development by using FTA (Fault Tree Analysis)

Heading Failure Modes during Underground Excavation (지하공간 건설에 따른 굴착전면의 파괴모드)

  • Kwon, Oh-Yeob;Cho, Jae-Wan;Shin, Jong-Ho;Choi, Ypng-Ki;Shin, Yong-Suk
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.409-416
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    • 2005
  • Design analysis for underground spaces requires evaluating stability related to tunnel collapses. A failure mode is one of the critical factors in the conventional methods of stability analysis. Therefore identification of failure modes is essential in securing safe construction in the phase of design analysis, instrumentation planning and implementation of reinforcing measures. In this study failure modes at the tunnel heading in granular soils are investigated using physical model tests and numerical simulation for various tunnel depths and ground surface inclinations. Test results indicated that the effect of depth and inclination of ground surface on a failure mode are significant. It is identified that, with an incase in depth, failure modes become localized in a region close to the tunnel. It is also known that an increase in the inclination of ground surface results in inclined and wide failure modes.

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Fault-tree based reliability analysis for bidirectional converter (고장나무를 이용한 양방향 컨버터의 신뢰성 분석)

  • Heo, Dae-ho;Kang, Feel-soon
    • Journal of IKEEE
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    • v.23 no.1
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    • pp.254-260
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    • 2019
  • The failure rate of bidirectional dc-to-dc converter is predicted through the failure mode and effect analysis (FMEA) and the fault-tree analysis (FTA) considering the operational risk. In order to increase the driving voltage of the electric vehicle efficiently, the bidirectional converter is attached to the front of the inverter. It has a boost mode for discharging battery power to the dc-link capacitor and a buck mode for charging the regenerative power to the battery. Based on the results of the FMEA considering the operating characteristics of the bidirectional converter, the fault-tree is designed considering the risk of the converter. After setting the design parameters for the MCU for the electric vehicle, we analyze the failure rate of the capacitor due to the output voltage ripple and the inductor component failure rate due to the inductor current ripple. In addition, we obtain the failure rate of major parts according to operating temperature using MIL-HDBK-217F. Finally, the failure rate and the mean time between failures (MTBF) of the converter are predicted by reflecting the part failure rate to the basic event of the fault-tree.

Collapse Mechanism of Ordinary RC Shear Wall-Frame Buildings Considering Shear Failure Mode (전단파괴모드를 고려한 철근콘크리트 보통전단벽-골조 건물의 붕괴메커니즘)

  • Chu, Yurim;Kim, Taewan
    • Journal of the Earthquake Engineering Society of Korea
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    • v.25 no.1
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    • pp.1-9
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    • 2021
  • Most commercial buildings among existing RC buildings in Korea have a multi-story wall-frame structure where RC shear wall is commonly used as its core at stairways or elevators. The members of the existing middle and low-rise wall-frame buildings are likely arranged in ordinary details considering building occupancy, and the importance and difficulty of member design. This is because there are few limitations, considerations, and financial burdens on the code for designing members with ordinary details. Compared with the intermediate or unique details, the ductility and overstrength are insufficient. Furthermore, the behavior of the member can be shear-dominated. Since shear failure in vertical members can cause a collapse of the entire structure, nonlinear characteristics such as shear strength and stiffness deterioration should be adequately reflected in the analysis model. With this background, an 8-story RC wall-frame building was designed as a building frame system with ordinary shear walls, and the effect of reflecting the shear failure mode of columns and walls on the collapse mechanism was investigated. As a result, the shear failure mode effect on the collapse mechanism was evident in walls, not columns. Consequently, it is recommended that the shear behavior characteristics of walls are explicitly considered in the analysis of wall-frame buildings with ordinary details.

Experimental and analytical study on prestressed concrete hollow slabs with asymmetric boundary conditions

  • Ma, Haiying;Lai, Minghui;Xia, Ye
    • Structural Engineering and Mechanics
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    • v.81 no.1
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    • pp.59-68
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    • 2022
  • Prestressed prefabricated hollow core concrete slabs with spans of 5 m and 10 m are commonly used since last century and still in service due to the advantage of construction convenience and durability. However, the end slabs are regularly subjected to cracks at the top and fail with brittleness due to the asymmetric boundary conditions. To better maintain such widely used type of hollow core slabs, the effect of asymmetric constraint in the end slabs are systematically studied through detailed nonlinear finite element analyses and experimental data. Experimental tests of slabs with four prestressed tendons and seven prestressed tendons with different boundary conditions were conducted. Results observe three failure modes of the slabs: the bending failure mode, shear and torsion failure mode, and transverse failure mode. Detailed nonlinear finite element models are developed to well match the failure modes and to reveal potential damage scenarios with asymmetric boundary conditions. Recommendations regarding ultimate capacity of the slabs with asymmetric boundary conditions are made to ensure a safe and rational design of prestressed concrete hollow slabs for short span bridges.

Application Study on FMEA(Failure Mode and Effect Analysis) for Waterjet-lifter of Deep-Sea Manganese Nodule Miner (심해저 망간단괴 집광시스템의 물제트부양장치에 대한 FMEA 적용 연구)

  • Choi, Jong-Su;Hong, Sup;Lee, Tae-Hee;Kim, Hyung-Woo;Yeu, Tae-Kyeong
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.32-38
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    • 2009
  • An FMEA for the waterjet-lifter of a DSNM is performed to prevent the occurrence of device failure. A waterjet-lifter raises and transports manganese nodules from the deep-sea floor up to a somewhat elevated place, from which a pin-scraper transports the lifted nodules to the inner space of the DSNM. A concept design for a device using the axiomatic design methodology is shown as the mapping between the functional domain and physical domain. The FMEA for a DSNM is introduced briefly and the rating criteria of severity, occurrence, and detection for the DSNM are defined. The FMEA of the functional requirements of a DSNM device is accomplished. Three kinds of failure modes, as well as their effects and causes, are predicted. Current design control methods for detecting potential failures, such as physical or computational experiments, design confirmation, and mathematical calculation, are described and the recommended actions for several significant causes are suggested.