• 제목/요약/키워드: Deposition process

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원형 실린더 주위의 고온 유동에서 입자의 부착 해석 (Simulation of the Particle Deposition on a Circular Cylinder in High-Temperature Particle-Laden Flow)

  • 정석민;김동주
    • 한국기계가공학회지
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    • 제18권2호
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    • pp.73-81
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    • 2019
  • Numerical simulations are performed for the thermal fluid flow around a circular cylinder, and the particle trajectories are calculated to investigate the particle motions and deposition characteristics. We aim to understand the effects of three important parameters (particle Stokes number, temperature difference in the flow and on the cylinder surface, and thermal conductivity ratio between the fluid and the particles) on the deposition efficiency. The results show that the thermophorectic effect is insignificant for particles with large Stokes numbers, but it affects particles with small Stokes numbers. The deposition efficiency increases with the increase in temperature difference between the flow and the cylinder or the decrease in ratio of thermal conductivity of the particles to the fluid. When thermophoresis becomes significant, the particles are deposited even on the back side of the cylinder.

Selective Cu Electrodeposition on Micrometer Trenches Using Microcontact Printing and Additives

  • Jinyong Shim;Jinhyun Lee;Bongyoung Yoo
    • Archives of Metallurgy and Materials
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    • 제66권3호
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    • pp.741-744
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    • 2021
  • Selective deposition was performed on a micrometer trench pattern using a microcontact printing (μCP) process. Alkanethiols required for selective deposition were analyzed according to the carbon chain by linear sweep voltammetry (LSV). According to the LSV analysis, the effect of inhibiting Cu deposition depending on the length of the carbon chain was observed. During the Cu electrodeposition, the trench could be filled without voids by additives (PEG, SPS, JGB) in the plating solution. A μCP process suppressing the deposition of the sample was used for selective Cu electrodeposition. However, there was oxidation and instability of the sample and 1-hexadecanethiol in air. To overcome these problems, the μCP method was performed in a glove box to achieve effective inhibition.

펄스레이저 증착법으로 제작된(Pb0.72,La0.28)Ti0.93O3박막의 수소후열처리에 관한 전기적 특성 연구 (Hydrogen Post-annealing Effect of (Pb0.72,La0.28)Ti0.93O3 Films Fabricated by Pulsed Laser Deposition)

  • 한경보;전창훈;전희석;이상렬
    • 한국전기전자재료학회논문지
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    • 제16권3호
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    • pp.190-194
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    • 2003
  • Dielectric thin films of (P $b_{0.72}$,L $a_{0.28}$) $Ti_{0.93}$ $O_3$ (PLT(28)) have been deposited on Pt(111)/Ti/ $SiO_2$/Si(100) substrates in-situ by pulsed laser deposition using different annealing and deposition Processes. We have investigated the effect of hydrogen annealing on the ferroelectric properties of PLT thin films and found that the annealing process causes the diffusion of hydrogen into the ferroelectric film resulting in the destruction of polarization. We have tried to form the film by a two-step deposition process In order to improve electrical property. Two-step process to grow PLT films was adopted and verified to be useful to enlarge the grain size of the film and to reduce the leakage current characteristics. Structural properties and electrical properties including dielectric constant, ferroelectric characteristics, and leakage current of PLT thin films were shown to be strongly influenced by grain size. The film deposited by using two-step Process including pre-annealing treatment has a strongly(111) orientation. However, the films deposited by using single -step process with hydrogen annealing process show the smallest grain size. The film deposited by using two-step process including pre-annealing treatment shows the leakage current density of below 10$^{-7}$ A/c $m^2$ for the field of smaller than 100 kV/cm. However, the films deposited by using single-step process with hydrogen annealing process and pre-annealing process show worse leakage current density than the film deposited by using two-step process including pre-annealing treatment.tment.

High rate deposition and mechanical properties of SiOx film on PET and PC polymers by PECVD with the dual frequencies UHF and HF at low temperature

  • Jin, Su-B.;Choi, Yoon-S.;Choi, In-S.;Han, Jeon-G.
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2010년도 제39회 하계학술대회 초록집
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    • pp.180-180
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    • 2010
  • The design and implementation of high rate deposition process and anti-scratch property of silicon oxide film by PECVD with UHF power were investigated according to the effect of UHF input power with HF bias. New regime of high rate deposition of SiOx films by hybrid plasma process was investigated. The dissociation of OMCTS (C8H24Si4O4) precursor was controlled by plasma processes. SiOx films were deposited on polyethylene terephthalate (PET) and polycarbonate substrate by plasma enhanced chemical vapor deposition (PECVD) using OMCTS with oxygen carrier gas. As the input energy increased, the deposition rate of SiOx film increased. The plasma diagnostics were performed by optical emission spectrometry. The deposition rate was characterized by alpha-step. The mechanical properties of the coatings were examined by nano-indenter and pencil hardness, respectively. The deposition rate of the SiOx films could be controlled by the appropriate intensity of excited neutrals, ionized atoms and UHF input power with HF bias at room temperature, as well as the dissociation of OMCTS.

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Growth optimization of CeCoIn5 thin films via pulsed laser deposition

  • Rivasto, Elmeri;Kim, Jihyun;Tien, Le Minh;Kang, Ji-Hoon;Park, Sungmin;Choi, Woo Seok;Kang, Won Nam;Park, Tuson
    • 한국초전도ㆍ저온공학회논문지
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    • 제23권3호
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    • pp.41-44
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    • 2021
  • We developed an optimization process of the pulsed laser deposition method to grow epitaxial CeCoIn5 thin films on MgF2 substrates. The effects of different deposition parameters on film growth were extensively studied by analyzing the measured X-ray diffraction patterns. All the deposited films contained small amounts of CeIn3 impurity phase and misoriented CeCoIn5, for which the c-axis of the unit cell is perpendicular to the normal vector of the substrate surface. The deposition temperature, target composition, laser energy density, and repetition rate were found effective in the formation of (00l)-oriented CeCoIn5 as well as the undesired phases such as CeIn3, misoriented CeCoIn5 along the (112) and (h00). Our results provide a set of deposition parameters that produce high-quality epitaxial CeCoIn5 thin films with sufficiently low amounts of impurity phases and can serve as a reference for future studies to optimize the deposition process further.

부가증착을 이용한 마이크로 구멍의 크기감소 (Size reduction of micro-aperture using additional deposition)

  • 이준석;김규만
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.505-506
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    • 2006
  • Size reduction of micro-aperture using additional deposition is presented in this study. PECVD process was used for additional deposition. Rate of deposition is different with deposition direction because corners of shadowmask membrane have a taper. Deposition into backside showed better than deposition into frontside with size reduction. Shadowmask membrane with two materials has stress because of the difference of a coefficient of thermal expansion The cantilever of membrane bend to opposite direction of deposition. Deposition to both frontside and backside could reduce inside stress.

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사물인터넷을 이용한 증착 공정의 개선된 순서제어의 부하 균등의 해석 (Deposition Process Load Balancing Analysis through Improved Sequence Control using the Internet of Things)

  • 조성의;김정호;양정모
    • 디지털융복합연구
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    • 제15권12호
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    • pp.323-331
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    • 2017
  • 본 논문에서는 사물인터넷을 증착 순서 공정에 적용하여 증착 공정을 진행하는 과정의 제어에 온도제어기, 압력제어기, 가스제어기, 입출력 제어기 등 네 가지 종류를 대체하여 개선된 순서제어에 따른 부하균등을 해석하였다. 먼저 증착 설비에서 사물인터넷의 적용 전과 후의 시퀀스 절차를 통해 각각의 기능을 갖는 온도제어기, 압력제어기, 가스제어기, 입출력 제어기로 제어에 필요한 데이터를 전송받아서 개선된 시퀀스 순서대로 실행을 비교하여 순서과정을 제안하였다. 또한, 증착 공정에서 사물인터넷의 도입 전과 후를 비교하면서 증착 공정의 시퀀스 다이어그램을 작성하여 증착과정의 센싱 영역에 대한 부하 균등을 수행하였다. 이를 위해 각 센서입출력을 랜덤 프로세스와 버스트 프로세스 도착으로 모델링하고 CPU 부하와 메모리 부하를 수행한 결과를 도출하였다. 결과적으로 증착설비의 증착 공정에 장비제어기에서 수행하던 일부 기능을 사물인터넷에서 수행함으로써 장비제어기의 부하 균등 조절로 부하를 감소시키고 순서제어의 감소로 신뢰성은 높아지는 결과를 확인하였다. 본 논문을 통해 확인한 바와 같이, 사물인터넷을 증착 공정에 적용하면 설비의 확장 시에도 장비제어기의 부하를 최소화 함으로써 설비의 안정성을 향상시킬 수 있을 것을 것으로 기대된다.

DED 방식을 적용한 플래너 밀러의 손상된 스핀들 키 보수 작업에 관한 연구 (A Study on the Repair Work for Spindle Key with Damaged Part in Planner Miller by Directed Energy Deposition)

  • 이재호;송진영;진철규;김채환
    • 한국산업융합학회 논문집
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    • 제25권4_2호
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    • pp.699-706
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    • 2022
  • In this study, Directed energy deposition (DED) among additive manufacturing is applied to repair damaged spindle key parts of planner miller. The material of the spindle key is SCM415, and the P21 Powder is used. In order to find the optimal deposition conditions for DED equipment, a single-line deposition experiment is conducted to analysis five parameters. The laser power affects the width, and the height is a parameter affected by coaxial gas and powder gas. In addition, laser power, powder feed rate, coaxial gas, and powder gas are parameters that affect dilution. Otimal deposition is that 400 W of laser power, 4.0 g/min of powder feed rate, 6.5 L/min of coaxial gas, 3.0 L/min of powder gas and 4.5 L/min of shield gas. By setting the optimum conditions, a uniform deposition cross section in the form of an ellipse can be obtained. Damage recovery process of spindle key consists of 3D shape design of the base and deposition parts, deposition path creation and deposition process, and post-processing. The hardness of deposited area with P21 powder on the SCM415 spindle key is 336 HV for the surface of the deposition, 260 HV for the boundary area, and 165 HV for the base material.

실험 계획법을 이용한 점착방지막용 플라즈마 증착 공정변수의 최적화 연구 (Optimizing the Plasma Deposition Process Parameters of Antistiction Layers Using a DOE (Design of Experiment))

  • 차남구;박창화;조민수;박진구;정준호;이응숙
    • 한국재료학회지
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    • 제15권11호
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    • pp.705-710
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    • 2005
  • NIL (nanoimprint lithography) technique has demonstrated a high potential for wafer size definition of nanometer as well as micrometer size patterns. During the replication process by NIL, the stiction between the stamp and the polymer is one of major problems. This stiction problem is moi·e important in small sized patterns. An antistiction layer prevents this stiction ana insures a clean demolding process. In this paper, we were using a TCP (transfer coupled plasma) equipment and $C_4F_8$ as a precursor to make a Teflon-like antistiction layer. This antistiction layer was deposited on a 6 inch silicon wafer to have nanometer scale thicknesses. The thickness of deposited antistiction layer was measured by ellipsometry. To optimize the process factor such as table height (TH), substrate temperature (ST), working pressure (WP) and plasma power (PP), we were using a design of experimental (DOE) method. The table of full factorial arrays was set by the 4 factors and 2 levels. Using this table, experiments were organized to achieve 2 responses such as deposition rate and non-uniformity. It was investigated that the main effects and interaction effects between parameters. Deposition rate was in proportion to table height, working pressure and plasma power. Non-uniformity was in proportion to substrate temperature and working pressure. Using a response optimization, we were able to get the optimized deposition condition at desired deposition rate and an experimental deposition rate showed similar results.