• 제목/요약/키워드: Dendrite arm

검색결과 66건 처리시간 0.022초

이원합금의 수지상응고에 대한 일반화된 Scheil식 (A generalized scheil equation for the dendritic solidification of binary alloys)

  • 유호선
    • 대한기계학회논문집B
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    • 제20권7호
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    • pp.2367-2374
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    • 1996
  • A generalized Scheil equation for the solute redistribution in the absence of the back diffusion during the dendritic solidification of binary alloys is derived, in which coarsening of the secondary dendrite arms is taken into account. The obtained equation essentially includes the original Scheil equation as a subset. Calculated results for typical cases show that the coarsening affects the microsegregation significantly. The eutectic fraction predicted for coarsening is considerably smaller than that for fixed arm spacing. The most important feature of the present equation in comparison with the Scheil equation lies in the fact that there exists a lower limit of the initial composition below which the eutectic is not formed. Based on the generalized Scheil equation and the lever rule, a new regime map of the eutectic formation on the initial composition-equilibrium partition coefficient plane is proposed. The map consists of three regimes: the eutectic not formed, conditionally formed and unconditionally formed, bounded by the solubility and diffusion controlled limit lines.

Alloy Wheel용 저압 주조 A356-T6 합금의 기계적 특성 (Mechanical Properties of Low-Pressure Die Cast A356-T6 alloys for Automotive Wheels)

  • 유봉준;김정호;윤형석;어순철
    • 한국주조공학회지
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    • 제34권1호
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    • pp.6-13
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    • 2014
  • The mechanical properties of low-pressure die cast (LPDC) A356-T6 automotive road wheels are evaluated and correlated with their corresponding microstructures. In this study, two types of alloy wheels processed using different LPDC gating system are investigated. The yield stress, tensile stress, and elongation values tested at room temperature are correlated with the secondary dendrite arm spacing (SDAS) with respect to the gating system, and are also compared with similar studies. The SDAS and precipitates are examined using optical microscopy, scanning electron microscopy (SEM) and energy-dispersive spectroscopy. The phase information is also investigated using X-ray diffraction. Charpy impact tests are also performed from $-100^{\circ}C$ to $200^{\circ}C$, and the fracture surfaces are examined using SEM. The impact energy is demonstrated to increase with increasing temperatures without exhibiting specific transition behaviors as in other nonferrous alloys. The fracture toughness is also evaluated using three point bend test with single-edged bend specimens. The obtained fracture toughness values are in good agreement with those in similar studies.

자동차휠용 A356 알루미늄 합금의 주조조직이 피로특성에 미치는 영향 (Effect of Cast Microstructure on Fatigue Behaviors of A356 Aluminum Alloy for Automotive Wheel)

  • 송전영;박중철;안용식
    • 한국주조공학회지
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    • 제30권1호
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    • pp.46-51
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    • 2010
  • Recently, automotive industry is attempting to replace steels for automotive parts with light-weight alloys such as aluminum alloy, because of the growing environmental regulations governing exhaust gas and the engine effectiveness of a vehicle. The low cycle fatigue (LCF) and high cycle fatigue (HCF) properties as well as the microstructure and tensile property were investigated on the low pressure cast A356 aluminum alloy wheel, which was followed by T6 heat treatment. The cast microstructure of the alloy influenced significantly on the low cycle and high cycle fatigue behaviors. The rim part of cast aluminum alloy wheel showed higher low cycle and high cycle fatigue strength compared with the spoke part, which should be caused by higher cooling rate of rim part. The spoke part of the wheel showed coarser dendrite arm spacing (DAS) and wide eutectic zone in the microstructure, which resulted in the partial brittle fracture and lower fatigue life time.

냉동 후막 성형에 의한 다공성 Al2O3 필름 제조 (Fabrication of Porous Al2O3 Film by Freeze Tape Casting)

  • 신란희;구준모;김영도;한윤수
    • 한국분말재료학회지
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    • 제22권6호
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    • pp.438-442
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    • 2015
  • Porous thick film of alumina which is fabricated by freeze tape casting using a camphene-camphor-acrylate vehicle. Alumina slurry is mixed above the melting point of the camphene-camphor solvent. Upon cooling, the camphene-camphor crystallizes from the solution as particle-free dendrites, with the $Al_2O_3$ powder and acrylate liquid in the interdendritic spaces. Subsequently, the acrylate liquid is solidified by photopolymerization to offer mechanical properties for handling. The microstructure of the porous alumina film is characterized for systems with different cooling rate around the melting temperature of camphor-camphene. The structure of the dendritic porosity is compared as a function of ratio of camphene-camphor solvent and acrylate content, and $Al_2O_3$ powder volume fraction in acrylate in terms of the dendrite arm width.

개량 12Cr-1Mo강에서 탄소 함량 및 응고속도에 따른 응고 조직 형성 거동 (Solidification Microstructures with Carbon Contents and Solidification Rates in Modified 12Cr-lMo Steels)

  • 엄칠룡;이재현;허성강;지병하;류석현
    • 한국재료학회지
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    • 제14권2호
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    • pp.101-109
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    • 2004
  • The influences of solidification rates and carbon contents on the formation of the $\delta$-ferrite were studied by directional solidification in modified 12%Cr-l %Mo steels. Directional solidification experimental results showed that solidification microstructure depended on solidification rate and carbon content and chromium equivalent. The length of the mushy zone increased and the dendrite arm spacings decreased as the solidification rate increased. The volume fraction of the 8-ferrite decreased with increasing the solidification rate and carbon content. The volume fraction of the ferrite showed much higher at low solidification rates with planar and cellular interfaces than that at high solidification rates with dendritic interface. It is expected that macro-segregation of C causes lower C content at the lower solidification fraction in the directionally solidified sample, where lower C results in higher volume fraction of the ferrite. In order to estimate solidification microstructure in modified 12Cr-l%Mo steels, various solidification conditions, such as solidification rate, cooling rate, segregation, alloy composition, should be considered.

금형주조한 Al-10%Si합금의 응고조직과 기계적 성질에 미치는 금형의 냉각효과에 관한 연구 (The Effect of the Metallic Mold Cooling System on the Solidification Structures and the Mechanical Properties for Al-10%Si Alloy Castings)

  • 이동윤;천병욱;최창옥
    • 한국주조공학회지
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    • 제13권2호
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    • pp.155-162
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    • 1993
  • This study has been focused on the influence of the metallic mold cooling effects on the solidification structures and the mechanical properties for Al-10%Si alloy castings by the variation of pouring temperatures, metallic mold temperatures and Cooling part of metallic mold. The dendrite arm spacing of Al-10%Si alloy was decreased with increasing cooling rate. In case of bottom cooling of metallic mold, DAS was appeared to be $20-22{\mu}m$ and in the middle cooling, it was increased to $36-40{\mu}m$. The DAS decreased proportionally $with(cooling\;rate)^{-3/2}$ at pouring temperatures $680^{\circ}C$ and $(cooling\;rate)^{-1/2}$ at pouring temperature $760^{\circ}C$, but it was proportionally increased to $(local\;solidification\;time)^{1/2-1/3}$ at pouring temperature $680^{\circ}C$ and $760^{\circ}C$. The maximum tensile strength of Al-10%Si alloy casting was obtained in case of bottom cooling of mold at pouring temperature $680^{\circ}C$ and metallic mold temperature $320^{\circ}C$.

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메탄-프로판 하이드레이트의 성장 특성에 관한 연구 (Growth Charateristics of Methane-Propane Clathrate Hydrate)

  • 이주동;이만식;김영석;송명호
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2006년도 춘계학술대회
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    • pp.391-394
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    • 2006
  • Growth characteristics of methane-propane clathrate hydrate, growing under different undercooling conditions, was investigated. After the water within pressurized vessel was fully saturated with guest gas molecules by agitation, medium was rapidly undercooled and maintained at the constant temperature. The growth of hydrate was always Initiated with film formations at the upper bounding surface of liquid pool. The visual observation using microscope revealed detailed features of subsequent crystal nucleation, migration, growth and interference occurring within liquid pool. A number of small crystals ascended and settled at the hydrate film. When undercooling was small $({\Delta}T=3.2K)$, some of the settled crystals slowly grew into faceted columns. As the undercooling increased, the downward growth of crystals underneath the hydrate film became dendritic and occurred with greater rate and with finer arm spacing. The shapes of the floating crystals were diverse and included octahedron and triangular or hexagonal platelet When the undercooling was small, the octahedral crystals were found dominant. As the undercooling increased, the shape of the floating crystals also became dendritic. The detailed characteristics of floating crystals were reported in this study.

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Yb:YAG 디스크 레이저로 표면 오버랩 용융된 냉간금형강, STD11의 미세조직과 경도 (Microstructure and Hardness of Yb:YAG Disc Laser Surface Overlap Melted Cold Die Steel, STD11)

  • 이광현;최성원;윤중길;오명환;김병민;강정윤
    • Journal of Welding and Joining
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    • 제33권5호
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    • pp.53-60
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    • 2015
  • Laser surface Melting Process is getting hardening layer that has enough depth of hardening layer as well as no defects by melting surface of substrate. This study used CW(Continuous Wave) Yb:YAG and STD11. Laser beam speed, power and beam interval are fixed at 70mm/sec, 2.8kW and 800um respectively. Hardness in the weld zone are equal to 400Hv regardless of melting zone, remelting zone overlapped by next beam and HAZ. Similarly, microstructures in all weld zone consist of dendrite structure that arm spacing is $3{\sim}4{\mu}m$, matrix is ${\gamma}$(Austenite) and dendrite boundary consists of ${\gamma}$ and $M_7C_3$ of eutectic phase. This microstructure crystallizes from liquid to ${\gamma}$ of primary crystal and residual liquid forms ${\gamma}$ and $M_7C_3$ of eutectic phase by eutectic reaction at $1266^{\circ}C$. After solidification is complete, primary crystal and eutectic phase remain at room temperature without phase transformation by quenching. On the other hand, microstructures of substrate consist of ferrite, fine $M_{23}C_6$ and coarse $M_7C_3$ that have 210Hv. Microstructures in the HAZ consist of fine $M_{23}C_6$ and coarse $M_7C_3$ like substrate. But, $M_{23}C_6$ increases and matrix was changed from ferrite to bainite that has hardness above 400Hv. Partial Melted Zone is formed between melting zone and HAZ. Partial Melted Zone near the melting zone consists of ${\gamma}$, $M_7C_3$ and martensite and Partial Melted Zone near the HAZ consists of eutectic phase around ${\gamma}$ and $M_7C_3$. Hardness is maximum 557Hv in the partial melted zone.

메탄/프로판 포접 하이드레이트 결정의 성장 특성 (Morphology of Methane/Propane Clathrate Hydrate Crystal)

  • 이주동;;윤용석;송명호
    • Korean Chemical Engineering Research
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    • 제45권4호
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    • pp.400-409
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    • 2007
  • 메탄/프로판 혼합기체의 포접 하이드레이트를 다양한 과냉 조건 하에서 생성시키며 결정의 성장 특성을 연구하였다. 먼저 내압 용기를 물과 고압의 혼합기체로 충진하고 충분히 교반하여 용액을 포화시킨 후, 내부 온도를 하이드레이트 생성온도 이하로 급격히 떨어뜨리고 이후에는 일정하게 유지하며 하이드레이트 결정의 핵생성, 이동, 성장 및 간섭을 현미경을 통하여 관찰하였다. 수행한 모든 실험조건에서 하이드레이트의 생성은 기체와 액체의 상경계면에서 막의 형태로 시작되었으며, 이후 용기 하부에서 생성된 다수의 소결정들이 부상하여 일부는 막의 밑면에 부착하고 일부는 하이드레이트 막으로부터 자라는 결정과 간섭하며 아래 방향으로 성장하였다. 막 근처에서 성장하는 결정들은, 비교적 작은 과냉 조건에서는 다면 기둥의 형태를 가지며 과냉이 커짐에 따라 형상이 수지상(dendrite)으로 천이하고 성장속도는 증가하며 가지간격은 감소하였다. 액체 영역 내부에서 관찰 된 부유 결정(floating crystals)들은 팔면체, 삼각판 및 육각 판 등 다양한 형태를 보이며, 과냉이 작을수록 팔면체 형태가 지배적이었다. 과냉이 커짐에 따라 부유 결정 역시 수지상으로 천이하며 성장하였다. 상세한 하이드레이트 결정의 성장 특성을 과냉과 기억효과(memory effect; 하이드레이트가 분해된 후에도 액체에 물분자의 입체 그물 결합구조가 잔존하는 현상)가 미치는 영향을 중심으로 기술하였다.

복합교반법에 의한 금속복합재료의 제조공정에 따른 강화재의 분산성 검토 (Investigation of Reinforced Distribution in Fabrication Process of Metal Matrix Composites by Combined Stirring Process)

  • 이동건;강충길
    • Composites Research
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    • 제14권5호
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    • pp.1-11
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    • 2001
  • 본 논문은 금속복합재료를 반용융상태로 재가열하여 Thixoforming을 하는데 필요한 소재를 제공하기 위한 장비 설계와 제조방법 등에 관한 내용을 소개하고 있다. 장비 설계에서 기지재내에 강화재가 균일하게 분산되도록 하기 위하여 강화재의 연속주입 방법과 강화재의 온도를 제어하는 방법을 소개하고 있다. 일정한 양의 강화재를 기지재료 내에 분산시키는 것은 균일 혼합을 위하여 필요한 기술이다. 또한 분산시 강화재의 수분제거를 위하여 강화재의 온도를 제어하면서 연속적으로 강제분산시키는 것은 균일분산을 위하여 필요하다. 기지재의 초정 $\alpha$의 크기가 강화재의 분산성에 크게 영향을 미치기 때문에 기지재의 초기 온도가 초정$\alpha$의 크기에 미치는 영향 등을 검토하여 복합재료 빌렛트의 제조조건에 이용하였다.

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