• Title/Summary/Keyword: Deformed Cases

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Finite-Element Analysis of Warm Square Cup Deep Drawing Process of Magnesium Alloy AZ31 Sheet (마그네슘 합금 AZ31 판재의 온간 사각컵 디프드로잉 공정의 유한요소 해석)

  • Kim H.K.;Lee W.R.;Hong S.K.;Kim J.D.;Han B.K.
    • Transactions of Materials Processing
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    • v.15 no.3 s.84
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    • pp.232-240
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    • 2006
  • Magnesium alloys are expected to be widely used fur the parts of structural and electronic appliances due to their lightweight and EMI shielding characteristics. While the die casting has been mainly used to manufacture the parts from the magnesium alloys, the press forming is considered as an alternative to the die casting for saving the manufacturing cost and improving the structural strength of the magnesium alloy parts. However, the magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. In the present study, square cup deep drawing tests using the magnesium alloy AZ31 sheet were experimentally conducted at various elevated temperatures as well as room temperature, and the corresponding finite-element simulations, which calculated the damage evolution based on the Oyane's criterion, were conducted using the stress-strain relations from the tensile tests at various temperatures. The formability predictability by the finite-element analysis was investigated by comparing the predicted damage distributions over the deformed AZ31 sheet at elevated temperatures with the corresponding experimental deformations with failures.

Development of New Back-Up Roll for Strip Shape Control (형상제어를 위한 새로운 보강롤의 개발)

  • Lee, Won-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.327-333
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    • 2003
  • Most of shape defects in steel strip are originated from the structure of rolling mill itself. For instance, strip crown occurs when the work roll is deformed by the bending moment induced on roll chocks. To get rids of the shape defects, it is necessary to increase the stiffness of rolling mill. The structure change of back-up roll is one of alternative ways to increase the mill stiffness without facility revamping from 4 high mill to 6 high mill. In this research work, the new back-up roll was developed and can be used in any type of 4 high mill to reduce the strip shape defects. The developed back-up roll consists of sleeve, arbor and phase angle adjusting system for arbor. The circumference of arbor is specially machined to adapt the strip width change during rolling. The experimental cold rolling test was done to prove the effectiveness of newly developed back-up roll. The experimental rolling results show that the new back-up roll has more powerful performance in reducing the shape defects than conventional back-up roll. It was also found that the new back-up roll has higher stability for shape control. In addition to, the only sleeve surface needs to be reground and changed in most cases, so that the maintenance cost can be greatly reduced.

A Study on the Improvement of Accuracy of Surface Measurement in the Phase-Shifting Shadow Moir$\'{e}$ Method (위상이동 그림자 무아레방법을 이용한 형상측정법의 정확도 개선에 관한 연구)

  • 강영준;유원재;권용기
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.96-102
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    • 1998
  • In this study, the theory and application of phase-shifting shadow moire topography is focused on the non-contact measurement of object surfaces for practical use in the field of production engineering. Shadow moire topography has been studied during last few decades in the area of the optical physics, and now its mathmatical theory has been established. Generally, in case of the classical shadow moire topography, the sensitivity is a few tenths of millimeter in best cases. Here we tried the application of phase-shifting method to the conventional shadow moire topography. But the reference grating and the deformed grating are mutually dependent because it is impossible to obtain uniform phase shifts on the whole Held. Therefore it is difficult to use a phase-shifting method in shadow moire topography. However, it was shown that constant phase-shifting was able to be measured by moving both the grating and light source. Finally we obtained a better result by using this procedure and applied the phase-shifting shadow moire to three dimensional object measurement.

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Capsular Flaps for Correcting Implant Palpability in Secondary Augmentation Mammoplasty (유방성형술의 재수술에서의 보형물 만져짐 교정을 위한 피막 피판)

  • Yoo, Gyeol;Lee, Paik-Kwon
    • Archives of Plastic Surgery
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    • v.36 no.6
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    • pp.767-772
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    • 2009
  • Purpose: Among reasons for reoperations in augmentation mammoplasty, palpable implant, due to thin skin is relatively common, but not easy to correct, especially if thin skin area is wide. The capsule around the implant is a physiologic response to foreign body, naturally formed, and suitable for use as a flap because of its high vascularity. Authors report that capsular flap is very effective and successful method for correction of implant palpability in secondary breast augmentation. Methods: From September 2007 to September 2008, the capular flaps were performed on 5 patients having palpable and wrinkling breast implants due to very thin skin among the cases on whom secondary augmentation mammaplasty had been performed. After the capsular flap was elevated according to thin skin area, the capsular flap was turned down or over to cover the thin skin area and made the thin skin area thick. Results: Post - implant palpable breast wrinkling had been successfully corrected by capsular flaps and breast implants were not palpable any more during the follow - up period(average 9.2 months). All patients who suffered from deformed breast were satisfied. Conclusion: Authors suggest that the capsular flap is a ideal, effective and useful method in management of implant palpability.

Finite-Element Analysis of Formability in Warm Square Cup Deep Drawing of Magnesium Alloy AZ31 Sheet (마그네슘 합금 AZ31 판재의 온간 사각컵 딥드로잉 성형성의 유한요소 해석)

  • Kim Heung-Kyu;Lee Wi Ro;Hong Seok Kwan;Han Byoung Kee;Kim Jong Deok
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.122-125
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    • 2005
  • Magnesium alloys are expected to be widely used for the parts of structural and electronic applications due to their lightweight and EMI shielding characteristics. While the die casting has been mainly used to manufacture the parts from the magnesium alloys, the press forming is considered as an alternative to the die casting for saving the manufacturing cost and improving the structural strength of the magnesium alloy parts. However, the magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. In the present study, square cup deep drawing tests using the magnesium alloy AZ31 sheet were experimentally conducted at various elevated temperatures as well as room temperature, and the corresponding finite-element simulations, which calculated the damage evolution based on the Oyane's criterion, were conducted using the stress-strain relations from the tensile tests at various temperatures. The formability predictability by the finite-element analysis was investigated by comparing the predicted damage distributions over the deformed AZ31 sheet at elevated temperatures with the corresponding experimental deformations with failures.

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Influence of Removed Web Members in Shaping Formation for Hypar Space Truss

  • Kim Jin-Woo;Kwon Min-Ho;Lee Yong-Hee
    • Journal of Ocean Engineering and Technology
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    • v.20 no.2 s.69
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    • pp.16-21
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    • 2006
  • This paper discusses the behavior of post-tensioned and shaped hypar space truss, with consideration of the influence of removing some web members. Hypar space truss is post-tensioned at the bottom chords of one diagonal on the ground; the essential behavior characteristic of shape formation is discussed by using a small-scale test model. Results of experiments and nonlinear finite-element analysis indicate that a planar, rectangular- arranged structure can be deformed to a predicted hyper shape, by the proposed shape formation method. Also the feasibility of the proposed method for furnishing of a hypar shaped face truss has been presented, under the condition of both non-removed and partially removed web members. It follows that a nonlinear finite element analysis method can be used in predicting the behavior of the space shape and the post-tensioning force in sharing of hypar space truss. Further, in comparison to the other cases, the results of test and analysis show that the active diagonal shaping in the non-removed web members and passive diagonal shaping of partially removed web members are in relatively good agreement.

A Study on Design Sensitivity of Elastomeric O-ring Squeezed and Highly Pressurized Under Laterally One-sided Constrained Condition (단 측벽 구속하에서 압축 및 내압을 받는 고무 오링의 설계 민감도 연구)

  • Park, Sung-Han;Kim, Jae-Hoon;Kim, Won-Hoon
    • Journal of the Korean Society of Safety
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    • v.22 no.6
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    • pp.27-34
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    • 2007
  • Static or dynamic elastomeric O-ring seals are installed between joining parts, and play key roles of high pressure-tightening. Sealing performance and structural safety of the O-ring are dependent on groove design, plain diameter, squeeze and applications such as pressure and temperature. In this study, to solve O-ring problem squeezed and highly pressurized under laterally one-sided constrained condition, hyperelastic FE analyses are performed, and FE results are compared with measured ones by computer-aided tomography, deformed shape and extrusion depth of the O-ring. Through the comparisons, FE analysis technique was verified. In order to evaluate design sensitivity, Taguchi method was used to select FE analysis cases. Adjustment parameters are clearance gap, groove comer radius, plain diameter and squeeze. By means of verified FE analysis technique, it has been analysed how the parameters have effects on contact stress fields, internal stress fields, and extrusion depths. Sealing performance has been evaluated based on contact stress fields and contact widths, and structural safety on internal stress and strain, extrusion lengths.

Validation of the correlation-based aerosol model in the ISFRA sodium-cooled fast reactor safety analysis code

  • Yoon, Churl;Kim, Sung Il;Lee, Sung Jin;Kang, Seok Hun;Paik, Chan Y.
    • Nuclear Engineering and Technology
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    • v.53 no.12
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    • pp.3966-3978
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    • 2021
  • ISFRA (Integrated SFR Analysis Program for PSA) computer program has been developed for simulating the response of the PGSFR pool design with metal fuel during a severe accident. This paper describes validation of the ISFRA aerosol model against the Aerosol Behavior Code Validation and Evaluation (ABCOVE) experiments undertaken in 1980s for radionuclide transport within a SFR containment. ABCOVE AB5, AB6, and AB7 tests are simulated using the ISFRA aerosol model and the results are compared against the measured data as well as with the simulation results of the MELCOR severe accident code. It is revealed that the ISFRA prediction of single-component aerosols inside a vessel (AB5) is in good agreement with the experimental data as well as with the results of the aerosol model in MELCOR. Moreover, the ISFRA aerosol model can predict the "washout" phenomenon due to the interaction between two aerosol species (AB6) and two-component aerosols without strong mutual interference (AB7). Based on the theory review of the aerosol correlation technique, it is concluded that the ISFRA aerosol model can provide fast, stable calculations with reasonable accuracy for most of the cases unless the aerosol size distribution is strongly deformed from log-normal distribution.

Relationship between Mechanical Properties and Porosity of Porous Polymer Sheet Fabricated using Water-soluble Particles (수용성 입자를 이용한 다공성 폴리머 구조체의 공극률 향상과 기계적 물성과의 관계)

  • So, Sae-Rom;Park, Suk-Hee;Park, Sang-Hu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.16-23
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    • 2018
  • A polymer porous sheet, which can be applied to diverse wearable devices, has some advantages such as light-weight, high flexibility, high elongation, and so many others. In order to fabricate a porous sheet, water-soluble particles like sugar were utilized frequently, and there has been great advances. However, with our best knowledge, there are not enough reports on the mechanical behavior of porous sheets having different porosity. So, in this work, we tried to find out the relationship between porosity and mechanical deformation of a porous sheet. The process parameters such as a particle size, sheet thickness and PDMS mixing ratio with curing agent were analyzed on the effect of increasing the porosity of a sheet. Also, mechanical deformation of a sheet was tested using a tensile experiment. Through the experimental results, we make a conclusion that a highly porous sheet with thin thickness has high flexibility, and it deformed nearly double elongation comparing to worst one among nine cases.

Deflection and bending characteristics of embedded functionally graded porous plate with bi-directional thickness variation subjected to bi-sinusoidal loading

  • Rajat Jain;Mohammad Sikandar Azam
    • Steel and Composite Structures
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    • v.51 no.6
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    • pp.601-617
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    • 2024
  • This work aims to explore the static behaviour of a tapered functionally graded porous plate (FGPP) with even and uneven porosity distributions resting on two parametric elastic foundations. The plate under investigation is subjected to bi-sinusoidal loading and the edges of the plate are exposed to different combinations of edge restrictions. In order to examin the static behaviour, bending factors (BF) related to bending and normal stresses have been evaluated using classical plate theory. To achieve this, the governing equations have been derived employing the energy concept. And to solve it, the Rayleigh-Ritz method with an algebraic function has been utilised; it is simple, precise, and computationally intensive. After convergence and validation analyses, new findings are made available. The BF of the plate have been exhaustively examined to explain the influence of aspect ratios, material property index, porosity factor, taper factor, and Winkler and Pasternak stiffness. It is observed that the BF of an elastically supported FGPP are influenced by the index of material propery and the aspect ratio. Findings also indicate that the impact of porosity is more when it is spread evenly, as opposed to when it is unevenly distributed. Further, the deformed plate's structure is significantly influenced by the different thickness variations. Examination of bending characteristics of FGPP having different new cases of thickness variations with different types of porosity distribution under fifteen different mixed edge constraints is the prime novality of this work. Results presented are reliable enough to be taken into account for future studies.