• 제목/요약/키워드: Deformation tube

검색결과 383건 처리시간 0.025초

접촉면에서의 변형특성이 마멸속도에 미치는 영향 (Effect of Deformation Properties at the Contact Surfaces on the Wear Rate)

  • 이영호;김인섭
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.115-121
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    • 2001
  • The wear test has been performed to evaluate the wear mechanism of steam generator (SG) tube materials against ferritic stainless steel in water environment. The wear rates of SG tube materials depend on the change of mechanical properties between contact surfaces during wear test. From the subsurface hardness test, Inconel 690 is more work-hardened than Inconel 600 even though these materials have similar hardness values before the wear test. Main cause is due to the difference of stacking fault energy with the chromium content. In water environment, wear mechanism is closely related with the continuous formation and fracture of deformation layers at the contact surfaces.

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고속 Tube Expander의 동적 모델링 및 해석 (Analysis and Dynamic Modeling of a High-speed Tube Expander)

  • 김재량;정원지;김수태;최욱환
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.401-411
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    • 2003
  • Tube expanding process is for combining a heat-sink plate with hair-pins (Cu-tube) through plastic deformation. The two parts, i. e. , heat-sink plate and hair-pins are they components of a heat-exchanger for an air conditioner. This paper presents the analysis and dynamic modeling of a high-speed tube expander which integrates transfer of parts, fixing of parts, and tube expanding into one process. The 3-dimensional modeling of all the parts for the tube-expander was constructed using CATIA$\circledR$. then the CATIA$\circledR$ models are transferred into visuaINastran$\circledR$ to execute the 3-dimensional animation for checking prescribed cycle-time. The technique presented in this paper has been shown to be effective as a priori tool for verifying the design of a high-speed tube expander.

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탄성관을 삽입한 관로에서의 비정상류에 관한 연구 (Study on Transient Flow in Pipeline with Flexible Tube)

  • 김영준;총본관
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2005년도 연구개발 발표회 논문집
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    • pp.825-828
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    • 2005
  • Experimental and numerical study was done to confirm the effect of the flexible tube in pipeline on transient flow oscillation. Experiment was made for a pipeline with and without deformable flexible tube using a single pumping system of main stainless pipe. The wave speeds of main pipe and flexible tube were calculated from the pipe material properties, structures, and boundary conditions. Time dependent pressure fluctuations were calculated for the pipeline using the simple and the Kelvin-Voigt viscoelastic models for the deformation of main pipe and flexible tube. Pressure calculated by the Kelvin-Voigt viscoelastic model showed better agreement with measured one than pressure by the simple model. Experimental and numerical results show that the maximum pressure as well as amplitude of pressure oscillation was decreased by inserting short flexible tube in pipeline. Hence, inserted short flexible tube to pipeline was found to be effective for the suppression of strong pressure oscillation. Moreover, the wave speed in pipe was discussed based on numerical and experimental results.

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포트홀 형상이 컨덴서 튜브 직접 압출 공정 및 금형 탄성 변형에 미치는 영향 (The Effect of Porthole Shape on Elastic Deformation of Die and Process at Condenser Tube Extrusion)

  • 이정민;김병민;조훈;조형호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.315-318
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    • 2003
  • Recently, condenser tube which is used for a cooling system of automobiles is mainly manufactured by the conform extrusion but this method is inferior as compared with direct extrusion in productivity per the unit time and in the equipment investment. Therefore, it is essential for the conversion of direct extrusion with porthole die. The direct extrusion with porthole die can produce condenser tube which has the competitive power in costs and qualities compared with the existing conform extrusion. This study is designed to evaluate metal flow, welding pressure, extrusion load tendency of mandrel deflection that is affected by variation of porthole shape in porthole die. Estimation is carried out using finite element method under the non-steady state. Also this study was examined into the cause of mandrel fracture through investigating elastic deformation of mandrel during the extrusion.

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전자제품용 전원 플러그의 사출-구조 연계해석 (Structural Analysis in Conjunction with Injection Molding Analysis for Electrical Power Plug)

  • 박형필;최권일;이영주;이병옥;차백순;홍석관;구본흥
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.271-274
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    • 2007
  • Housing and insulation of electrical connectors are made of plastic resin by injection molding process. The metallic inner tube is easily deformed by high pressure during the injection process. In order to prevent deformation of the inner tube, it is desirable to simulate it by structural CAE analysis. However, it takes a long time to calculate the stress- of the part by commercially available injection molding CAE software with sufficient accuracy. In this study, structural analysis in conjunction with injection molding analysis is proposed to improve accuracy of the structural analysis. Pressure distribution on the inner tube is predicted by the injection molding CAE analysis, and then mapped onto the mesh of structural analysis by a mapping algorithm developed in this study. As a result reliable result is obtained in shorter time than the conventional method. The predicted deformation of the inner tube is compared with the actual part after experiment.

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내압을 받는 튜브 리듀싱에 관한 연구 (Study on the Tube Reducing Process Subject to Internal Pressure)

  • 이항수;양동열
    • 한국정밀공학회지
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    • 제4권4호
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    • pp.72-83
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    • 1987
  • In axisymmetric tube reducing process for thin sheet metal tubes, the reduction ration of diameter is an important factor in the process design. For very thin sheet metal tubes, tube reducing cannot be successfully employed due to wrinkling of the edge portion of a tube as well as due to buckling of its rest portion. In the present study, thin sheet metal tubes are subjected to internal pressure during the tube reducing process in order to increase the forming limits. Analysis is made for the sound flow deformation in nonsteady tube reducing considering the normal anisotropy. Experiments are carried out for brass tubes. The present study is shown to give an effective guide line in designing the tube reducing process for very thin-walled sheet metal tubes. Hpwever, it is suggested that an analysis for instability should be made to design the process more effectively.

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인발 방법에 따른 황동관의 변형 해석 (Analysis of Deformation of Brass Tube Drawn By Various Methods)

  • 엄경한
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 추계학술대회논문집
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    • pp.76-85
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    • 1995
  • The general equation of homogeneous strin for tube drawing has been derived. This can be applied to the general tube drawing method for non-zero plug angle. Also, the derived equation can represent Blazynski's equations for the sinking and tube drawing with a constant plug diameter. The general tube drawing was divided into two steps, sinking and contact drawing zones. The derived equation can calculate the homogeneous strains of the two steps. The various tube drawing methods such as fixed tapered plug, fixed mandrel, fixed back tapered plug, and floating plug have been analysed by the equation and finite element analysis. From the FEM calculations, the total strains and drawing stresses are obtained and consequently the redundancy factor of various drawing methods was analysed. The fixed back tapered plug method showed the largest redundancy factor and the floating plug method had the largest drawing stress.

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Al6063 합금 중공각재 튜브에 의한 프레스 성형 연구 (A Study on the Press Forming by Rectangular Tube of Al6063 Alloys)

  • 이정국;김원중
    • 한국기계가공학회지
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    • 제10권6호
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    • pp.56-62
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    • 2011
  • In this study, a method for the press forming of rectangular aluminium tube has been proposed. Rectangular aluminium tube has high stiff as the cold steel which can be lighter over 30% weight. It is increased every year by being recycled over 80%. Press die consists of punch, wing-die and holder for aluminium tube bending. When punch is applied with aluminium tube, holder is operated as same punch and wing-die is rotated through hinge. Stress-strain relations and springback are considered by bending angle of aluminium tube. In this study, the behaviors on tubes of square aluminium and rectangular aluminium with different thickness and area are established by the analysis of $DEFORM^{TM}$-3D program. Reducing fuel consumption is expected by using the aluminium tube deformation and it becomes the lightweight through recycling.

강섬유 콘크리트 혼입율에 따른 내부앵커형 콘크리트 충전기둥 내화성능에 관한 해석적 연구 (Analysis Study on Fire Performance with Internal Anchored Concrete Filled Steel Tube Columns According to Percent of Steel-Fibers)

  • 김선희;염경수;김용환;최성모
    • 한국강구조학회 논문집
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    • 제28권1호
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    • pp.23-34
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    • 2016
  • 콘크리트 충전강관 기둥은 강관의 구속효과에 의해 콘크리트의 압축내력 상승과, 콘크리트에 의한 강관의 국부좌굴 보강효과에 의해 부재내력이 상승하고 뛰어난 변형성능을 발휘한다. 하지만, 기둥단면이 커질 경우 합성효과를 발휘하기 위하여 스터드 볼트나 후 시공 앵커 볼트를 사용해야 하는 시공상의 문제점이 발생된다. 이를 극복함과 동시에 합성효과를 증대시키기 위한 방안으로 내부에 리브가 설치된 용접조립 기둥이 소개되었다. 내부 리브는 콘크리트와 맞물려 있어 리브의 변형은 콘크리트의 균열을 촉진시키는 역할을 동반하게 된다. 이러한 잠재적인 문제에 대한 해결책은 강관 리브의 변형에 저항할 수 있도록 콘크리트 인성을 증가시킬 수 있는 방안이 필요하다. 언급된 두 가지의 문제점이 효과적으로 해결될 경우 용접조립 각형강관 기둥은 내화성능 확보가 가능하다고 판단된다. 본 연구에서는 해결방안으로 내부 콘크리트를 강섬유와 혼입하여 기둥 자체의 연성과 인성을 증대시키는 것에 중점을 맞추고 있다. 내화성능 평가를 위한 시험체는 총 8개 로 하중비에 따른 재하가열 실험을 실시하고 화재 전후 거동과 열 변형 능력을 주요변수별로 분석하였다. 실험결과와 선행연구 비교를 통해 열 전달과 열응력 해석 모델의 신뢰성을 확보하였으며, 강섬유 혼입율에 따른 변수해석을 수행하였다.