• Title/Summary/Keyword: Deformation Resistance

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Prediction of High Temperature Plastic Deformation Variables on Al 6061 Alloy (Al 6061 합금의 고온 소성변형 조건의 예측)

  • 김성일;정태성;유연철;오수익
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.576-582
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    • 1999
  • The high temperature behavior of Al 6061 alloy was characterized by the hot torsion test in the temperature ranges of 400∼550℃ and the strain rate ranges of 0.05∼5/sec. To decide optimum deformation condition, three types of deformation maps were individually made from the critical strain (εc). deformation resistance(σp) and deformation efficiency (η). The critical strain(εc) for dynamic recrystallization (DRX) which was decided from the inflection point of strain hardening rate(θ) - effective stress (σ) curve was about 0.65 times of peak strain (εp). The relationship among deformation resistance (peak stress, σp), strain rate (ε), and temperature (T) could be expressed by ε=2.9×1013[sinh(0.0256σp]7.3exp (-216,000/RT). The deformation efficiency (η)which was calculated on the basis of the dynamic materials model (DMM) showed high values at the condition of 500∼550℃, 5/sec for 100% strain. The results from three deformation maps were compared with microstructures. The best condition of plastic deformation could be determined as 500℃ and 5/sec.

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A study on the warpage and post-deformation in heat resistance test of automotive plastic components (자동차 플라스틱 부품의 내열변형 예측에 관한 연구)

  • Kim, H.Y.;Kim, J.J.;Kim, J.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.44-52
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    • 1996
  • A procedure predicting warpage and post-deformation due to heat resistance test is presented. The procedure is applied to the injection molding processes of automotive plastic components, which are the door trim and the instrument pannel. The warpage of products is obtained from the residual stress after filling, packing and cooling process, and the post deformation due to the heat resistance test is calculated in the structural analysis of the product at the ejection temperature with the initial condition of residual stress, the boundary conditions and heat resistance conditions. The analyses give some useful guide lines in the design of automotive plastic parts which should satisfy heat resistance regulation.

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Variation Characteristics of Stiffness and Impact Resistance under Conastruction Height of Gypsum Board Wall (석고보드 벽체의 시공높이에 따른 수평하중저항성 및 내충격성 변동 특성)

  • Song, Jung Hyeon;Kim, Ki Jun;An, Hong Jin;Shin, Yun Ho;Ji, Suk Won;Choi, Soo Kyung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.184-185
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    • 2014
  • The purpose of this study is to experimentally evaluate the variation characteristics of stiffness and impact resistance under the construction height of gypsum board wall at the actual construction site. The method suggested in previous study was applied on the test method of horizontal load resistance and impact resistance. As a result of horizontal load resistance test, when the wall height is 2,400 mm, the maximum displacement is 13.6 mm and residual deformation is 0.5 mm, and when the wall height is 3,000 mm, the maximum displacement is 31.3 mm and the residual displacement is 6.8 mm. As a result of impact resistance test, the residual deformation of each specimen at 20 cm of fall height were 1.02 mm and 0.08 mm, respectively, the residual deformation at 40 cm of fall height were 1.58 mm and 0.35 mm, respectively, and the residual deformation at 60 cm of fall height were 2.23 mm and 2.48 mm, respectively.

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Evaluation on Mechanical Properties of Polymer-Modified Warm-Mix Asphalt Mixtures for Monsoon Climate Regions (몬순기후형 중온 개질 아스팔트 혼합물의 역학적 물성 평가 연구)

  • Lee, Kanghun
    • International Journal of Highway Engineering
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    • v.19 no.5
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    • pp.131-141
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    • 2017
  • PURPOSES : The main distress of asphalt pavements in monsoon climate regions are caused by water damage and plastic deformation due to repeated rain season and increased heavy vehicle traffic volume. In this study, the mechanical properties of polymer-modified warm mix asphalt (PWMA) materials are evaluated to use in monsoon climate regions such as Indonesia. METHODS : Comprehensive laboratory tests are conducted to evaluate moisture resistance and permanent deformation resistance for three different asphalt mixtures such as the Indonesian conventional hot-mix asphalt (HMA) mixture, the polymer-modified asphalt mixture, and the polymer-modified warm mix asphalt (PWMA) mixture. Dynamic immersion test and indirect tensile strength ratio test are performed to evaluate moisture resistance. The wheel tracking test is performed to evaluate rutting resistance. Additionally, the Hamburg wheel tracking test is performed to evaluate rutting and moisture resistances simultaneously. RESULTS :The dynamic immersion test results indicate that the PWMA mixture shows the highest resistance to moisture. The indirect tensile strength ratio test indicates that TSR values of PWMA mixture, Indonesian PMA mixture, and Indonesian HMA mixture show 87.2%, 84.1%, and 67.9%, respectively. The wheel tracking test results indicate that the PWMA mixture is found to be more resistant to plastic deformation than the Indonesian PMA. The dynamic stability values are 2,739 times/mm and 3,150 times/mm, respectively. Moreover, the Hamburg wheel tracking test results indicate that PWMA mixture is more resistant to plastic deformation than Indonesian PMA and HMA mixtures. CONCLUSIONS :Based on limited laboratory test results, it is concluded that rutting resistance and moisture susceptibility of the PWMA mixture is superior to Indonesian HMA and Indonesian PMA mixtures. It is postulated that PWMA mixture would be suitable for climate and traffic conditions in Indonesia.

Estimation of Deformation Modulus of Cemented Sand using CPT and DMT (CPT와 DMT를 이용한 고결모래의 변형계수 추정)

  • Lee, Moon-Joo;Choi, Sung-Kun;Hong, Sung-Jin;Lee, Woo-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.484-491
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    • 2008
  • The purpose of this study is to compare the cementation effect on cone resistance and DMT indices and to evaluate the deformation characteristic of cemented sand using cone resistance and dilatometer modulus. Specimens of various relative densities with three different cementation levels are prepared in a large calibration chamber under different vertical stress levels. Test result shows that the cone resistance and dilatometer modulus underestimate the deformation modulus of cemented sand, since in situ penetration tests such as CPT and DMT damage the cementation bonds during penetration. By regression analysis, the constrained modulus of cemented sand is related with the cone resistance and the dilatometer modulus.

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Rut Resistance of LDPE-modified Warm-Mix Asphalt Mixtures (LDPE 개질 준고온 아스팔트 혼합물의 소성변형 저항성)

  • La, Il-Ho;Kim, Kwang-Woo;Choi, Chan-Yong
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1208-1213
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    • 2011
  • The objective of this study is to analyze rut resistance and moisture susceptibility of warm mix asphalt(WMA) mixture. The deformation strength ($S_D$), which is known to have high correlations with the high-temperature deformation resistance of dense grade mixture, was used as a tool, together with wheel tacking (WT) test, for evaluating warm mix asphalt mixture's rut resistance.

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Study on the Cold Formability of Drawn Non-heat Treated Steels (신선 가공된 열처리 생략강의 냉간 성형성에 대한 연구)

  • 박경수;박용규;이덕락;이종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.307-310
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    • 2003
  • Non-heat treated steels are attractive in the steel-wire industry since the spheroidization and quenching-tempering treatment are not involved during the processing. In this study, three different steels such as dual phase steel, low-Si steel, and ultra low carbon bainitic steel were used to investigate their deformation resistance and forming limit. Deformation resistance was estimated by calculating the deformation energy and the forming limit was evaluated by measuring the critical strain revealing crack initiation at the notch tip of the specimens. The results showed that deformation resistance was the lowest in the low-Si steel, and the forming limit strain was the highest in the ultra low carbon bainitic steel.

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Improvement of Rolling Force Estimation by Modificaiton Function for Hot Steel Strip Rolling Process (보정함수를 이용한 강판의 열간 압연하중 예측 정도향상)

  • 문영훈;이경종;이필종;이준정
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1193-1201
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    • 1993
  • A new deformation resistance model for hot steel strip rolling process was formulated to improve the accuracy of roll force estimation. To improve the existing deformation resistance model more precisely, a modification function was introduced in this study. For the modification function, several factors considering material and operational conditions have been investigated and the optimal modification function was determined under the principle of minimum variability. The newly formulated modification function was applied to the deformation resistance model for ultra-low carbon steel and showed improved accuracy with about 30% decrease in terms of standard deviation of predicted roll force values against measured ones.

Effect of loading direction on the low cycle fatigue behavior of rolled AZ31 Mg alloy (AZ31 Mg 합금 압연 판재에서 하중방향에 따른 저주기 피로특성)

  • Park, S.H.;Hong, S.G.;Lee, B.H.;Lee, C.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.77-80
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    • 2008
  • Low-cycle fatigue (LCF) tests were carried out to investigate the effect of loading direction on the cyclic deformation behavior and fatigue resistance of rolled AZ31 magnesium alloy. The as-received alloy showed a strong basal texture indicating that the most of basal planes of hexagonal close-packed structure were located parallel to the rolling direction. Two types of specimens whose loading directions were oriented parallel (RD) and vertical (ND) to the rolling direction. respectively, were used for the comparison. It was found that RD specimens yielded at much lower stresses during compression, while vice versa for the ND specimens, which was mainly attributed to the formation of primary twins. This anisotropic deformation behavior resulted in the different mean stresses during the cycling of RD and ND specimens, affecting the fatigue resistance of two specimens. The ND specimen showed a superior fatigue resistance as compared to the RD specimen under strain-controlled condition.

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New Current Measurement Device in Resistance Spot Welding by Using the Ring Deformation (링의 변형을 이용한 저항용접 전류측정장치의 개발)

  • Park, S.W.;Na, S.J.
    • Proceedings of the KWS Conference
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    • 1990.11a
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    • pp.82-86
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    • 1990
  • A new method was investigated to measure the high current in resistance welding processes. A measuring unit was developed by using a strain gage attached on the outer surface of a steel ring. The steel ring was placed around a section of the secondary loop of the welding machine, and was deformed by electro-magnetic forces induced by the high welding current. The circumferential constituent of the ring deformation was then used to obtain a signal voltage proportional to the secondary welding current. The strain gage signal of ring deformation is enough to determine the welding current in resistance spot welding, especially when welded with direct current.

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