• Transactions of Materials Processing
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• v.16 no.7
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• pp.521-529
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• 2007

This paper is concerned with the analysis on the surface expansion of AA 2024 and AA 1100 aluminum alloys in backward extrusion process. Due to heavy surface expansion appeared usually in the backward can extrusion process, the tribological conditions along the interface between the material and the punch land are very severe. In the present study, the surface expansion is analyzed especially under various process conditions. The main goal of this study is to investigate the influence of degree of reduction in height, geometries of punch nose, friction and hardening characteristics of different aluminum alloys on the material flow and thus on the surface expansion on the working material. Two different materials are selected for investigation as model materials and they are AA 2024 and AA 1100 aluminum alloys. The geometrical parameters employed in analysis include punch corner radius and punch nose angle. The geometry of punch follows basically the recommendation of ICFG and some variations of punch geometry are adopted to obtain quantitative information on the effect of geometrical parameters on material flow. Extensive simulation has been conducted by applying the rigid-plastic finite element method to the backward can extrusion process under different geometrical, material, and interface conditions. The simulation results are summarized in terms of surface expansion at different reduction in height, deformation patterns including pressure distributions along the interface between workpiece and punch, comparison of surface expansion between two model materials, geometrical and interfacial parametric effects on surface expansion, and load-stroke relationships.

• Journal of Ocean Engineering and Technology
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• v.25 no.6
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• pp.42-48
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• 2011

The present study makes three original contributions to nanoskinned Ti-6Al-4V materials. The nanoskins were fabricated on Ti-6Al-4V material using various surface treatments: deep rolling (DR), laser shot peening (LSP), and ultrasonic nanocrystal surface modification (UNSM). These surface treatments are newly developed techniques and are becoming more popular in industrial fields. A fatigue strength comparison at up to 106 cycles was conducted on these nanoskinned Ti-6Al-4V materials. Fatigue tests were carried out using MTS under axial loading tension-compression fatigue (R = -1, RT, 5 Hz, sinusoidal wave). The analysis of the crack initiation patterns in the nanoskinned Ti-6Al-4V materials found an interior originating crack pattern and surface originating crack type. Microscopic observation was mainly used to investigate the fatigue fractured sites. These surface modification techniques have been widely adopted, primarily because of the robust grade of their mechanical properties. These are mainly the result of the formation of a large-scale, deep, and useful compressive residual stress, the formation of nanocrystals by the severe plastic deformation (SPD) at the subsurface layer, and the increase in surface hardness.

• Earthquakes and Structures
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• v.10 no.5
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• pp.1143-1179
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• 2016

Offshore wind turbines are considered as a fundamental part to develop substantial, alternative energy sources. In this highly flexible structures, monopiles are usually used as support foundations. Since the monopiles are large diameter (3.5 to 7 m) deep foundations, they result in extremely stiff short monopiles where the slenderness (length to diameter) may range between 5 and 10. Consequently, their elastic deformation patterns under lateral loading differ from those of small diameter monopiles usually employed for supporting structures in offshore oil and gas industry. For this reason, design recommendations (API and DNV) are not appropriate for designing foundations for offshore wind turbine structures as they have been established on the basis of full-scale load tests on long, slender and flexible piles. Furthermore, as these facilities are very sensitive to rotations and dynamic changes in the soil-pile system, the accurate prediction of monopile head displacement and rotation constitutes a design criterion of paramount importance. In this paper, the Fourier Series Aided Finite Element Method (FSAFEM) is employed for the determination of static impedance functions of monopiles for OWT subjected to horizontal force and/or to an overturning moment, where a non-homogeneous soil profile has been considered. On the basis of an extensive parametric study, and in order to address the problem of head stiffness of short monopiles, approximate analytical formulae are obtained for lateral stiffness $K_L$, rotational stiffness $K_R$ and cross coupling stiffness $K_{LR}$ for both rough and smooth interfaces. Theses expressions which depend only on the values of the monopile slenderness $L/D_p$ rather than the relative soil/monopile rigidity $E_p/E_s$ usually found in the offshore platforms designing codes (DNV code for example) have been incorporated in the expressions of the OWT natural frequency of four wind farm sites. Excellent agreement has been found between the computed and the measured natural frequencies.

• Magazine of the Korea Concrete Institute
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• v.8 no.3
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• pp.187-195
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• 1996

A finite element formulation based on the CFT(Compression Field Theory), considering the effect of compression softening in cracked concrete, and macro-scopic and rotating crack models etc., was presented for the nonlinear behaviour of structural concrete. Considering the computational efficency and the ability of modelling the post-ultimate behaviour as major concerns, the Incremental displacement solution algorithm involving initial material stiffnesses and the relaxation procedure for fast convergence was adopted and formulated in a type of 8-noded quadrilateral isoparametric elements. The analysis program NASCOM(Non1inear Analysis of Structural Concrete by FEM : Monotonic Loading) developed in this way enables the predictions of strength and deformation capacities in a full range, crack patterns and their corresponding widths, and yield extents of reinforcement. As the verification purpose of NASCOM, the predictions were made for Bhide's Panel(PB21) and Leonhardt's deep beam tests. The predicted results shows somewhat stiff behaviour for the panel test, and vice versa for deep beam tests. More refining process would be necessary hereafter in terms of more accurately simulating the effects of tension-stiffening and compression softening in concrete.

• Journal of the Microelectronics and Packaging Society
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• v.23 no.4
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• pp.35-41
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• 2016

Ceramic-metal based high power LED array package was developed via thick film LTCC technology using a glass-ceramic insulation layer and a silver conductor patterns directly printed on the aluminum heat sink substrate. The thermal resistance measurement using thermal transient tester revealed that ceramic-metal base LED package exhibited a superior heat dissipation property to compare with the previously known packaging method such as FR-4 based MCPCB. A prototype LED package sub-module with 50 watts power rating was fabricated using a ceramic-metal base chip-on-a board technology with minimized camber deformation during heat treatment by using partially covered glass-ceramic insulation layer design onto the aluminum heat spread substrate. This modified circuit design resulted in a camber-free packaging substrate and an enhanced heat transfer property compared with conventional MCPCB package. In addition, the partially covered design provided a material cost reduction compared with the fully covered one.

• Journal of the Korean Society of Clothing and Textiles
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• v.9 no.2
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• pp.45-55
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• 1985

The main purpose of this study is to investigate the suitability of Boesun (the Korean Socks) to the foot. In order to find the problem of Boesun, I made up the questionnaire. The suitabltity of Boesun to the foot was experimented by 'the replica method', 'the fuse method' and 'the deform painting method'. The pressure of Boesun to the foot was measured by utilizing a human sensitivity as a sensor. The results were as follows. 1. In the questionnaire, the fore part of Boesum was uncomfortable by the pressure. 2. The surface area of Boesun was generally smaller than the surface area of the foot, but the ratio of two surface area related closely to the individual. 3. At the cross-sections from No. 1 to No. 10, the breadth of the worn Boesun was smaller than the breadth of the foot. Because of the smaller breadth of the worn Boesun, the foot was get the pressure at the fore part of Boesun. This result accorded with the result of the questionnaire. 4. The location of the deformation by 'deform painting method' was almost the fore part of Boesun. 5. The pressure of Kwon's Boesun was 2.57$\~$2.99kg, the pressure of Kim's Boesun was 1.31$\~$1.74 kg and the pressure of Lee's Boesun was 3.42$\~$3.88kg. Compared with the distribution chart of the pressure, Kwon's Boesun was involved the back part of 'slightly pressured' and the fore part of 'pressured', Kim's Boesun was involved the fore part of 'slightly pressured' and Lee's Boesun was involved the middle part of 'pressured'.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.12
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• pp.1303-1312
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• 2013

We report an ultra-precision lathe designed to machine micron-scale features on a large-area roll mold. The lathe can machine rolls up to 600 mm in diameter and 2,500 mm in length. All axes use hydrostatic oil bearings to exploit the high-precision, stiffness, and damping characteristics. The headstock spindle and rotary tooling table are driven by frameless direct drive motors, while coreless linear motors are used for the two linear axes. Finite element method modeling reveals that the effects of structural deformation on the machining accuracy are less than $1{\mu}m$. The results of thermal testing show that the maximum temperature rise at the spindle outer surface is approximately $0.5^{\circ}C$. Finally, performance evaluations of the error motion, micro-positioning capability, and fine-pitch machining demonstrate that the lathe is capable of producing optical-quality surfaces with micron-scale patterns with feature sizes as small as $20{\mu}m$ on a large-area roll mold.

• The Journal of Korean Institute of Electromagnetic Engineering and Science
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• v.23 no.1
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• pp.21-28
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• 2012

In this paper, we propose a flexible zeroth-order resonant(ZOR) antenna. Its zero phase constant ensures that the antenna performance is independent of substrate deformation. A composite right/left-handed transmission line is designed based on coplanar waveguide technology to realize the zeroth-order resonance phenomenon. The CRLH is an implementation of metamaterial(left handed material) which is composed of shunt inductance and series capacitance. In order to yield additional circuital parameter, chip inductor and gap capacitor is added, respectively. The proposed ZOR antenna provides good performances: reasonable bandwidth(6.5 %) and peak gain(0.69~1.39 dBi). Simulated and measured results show that the antenna's resonant frequencies and radiation patterns are almost unchanged at different curvature diameters of 30, 50, 70 mm, as well as for a flat surface.

• Structural Engineering and Mechanics
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• v.60 no.4
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• pp.567-594
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• 2016

The main objective of the current research is estimating the flexural behavior of ferrocement Ribbed Plates reinforced with composite material. Experimental investigation was carried out on fifteen plates; their dimensions were kept constant at 1200 mm in length, 600 mm width and 100 mm thick but with different volume fraction of steel reinforcement and number of ribs. Test specimens were tested until failure under three line loadings with simply supported conditions over a span of 1100 mm. Cracking patterns, tensile and compressive strains, deformation characteristics, ductility ratio, and energy absorption properties were observed and measured at all stages of loadings. Experimental results were compared to analytical models using ANSYS 10 program. Parametric study is presented to look at the variables that can mainly affect the mechanical behaviors of the model such as the change of plate length. The results showed that the ultimate strength, ductility ratio and energy absorption properties of the proposed ribbed plates are affected by the volume fraction and the type of reinforcement, and also proved the effectiveness of expanded metal mesh and woven steel mesh in reinforcing the ribbed ferrocement plates. In addition, the developed ribbed ferrocement plates have high strength, ductility ratio and energy absorption properties and are lighter in weight compared to the conventional RC ribbed plates, which could be useful for developed and developing countries alike. The Finite Element (FE) simulations gave good results comparing with the experimental results.

• Transactions of Materials Processing
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• v.16 no.8
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• pp.603-613
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• 2007

This paper is concerned with joining of thin metal sheets by single stroke clinching process. This method has been used in sheet metal work as it is a simple process and offers the possibility of joining similar-dissimilar thin sheet metals. Clinching generates a joint by overlapping metal sheets deforming plastically by punching and squeezing sequence. AA 5754 aluminum alloy of 0.5 mm thick sheets have been selected as a modal material and the process has been simulated under different process conditions and the results have been analyzed in terms of the quality of clinch joints which are influenced mainly by tool geometries. The rigid-plastic finite element method is applied to analyses in this paper. Analysis is focused mainly on investigation of deformation and material flow patterns influenced by major geometrical parameters such as die diameter, die depth, groove width, and groove corner radius, respectively. To evaluate the quality of clinch joints, four controlling or evaluation parameters have been chosen and they are bottom, neck thickness of bottom and top sheets, and undercut thickness, respectively. It has been concluded from the simulation results that the die geometries such as die depth and diameters are the most decisive process parameters influencing on the quality of clinch joints, and the bottom thickness is the most important evaluation parameter to determine if the quality of clinch joints satisfies the demand for industrial application.