• 제목/요약/키워드: Defect detection system

검색결과 286건 처리시간 0.027초

기계학습을 이용한 태양광 발전량 예측 및 결함 검출 시스템 개발 (Development of a System for Predicting Photovoltaic Power Generation and Detecting Defects Using Machine Learning)

  • 이승민;이우진
    • 정보처리학회논문지:컴퓨터 및 통신 시스템
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    • 제5권10호
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    • pp.353-360
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    • 2016
  • 여러 개의 태양전지들이 붙어 있는 태양광 패널을 이용하여 전력을 생산하는 태양광 발전은 최근 신재생 에너지 기술로 빠르게 성장하고 있는 분야이다. 하지만 태양광발전의 단점 중 하나인 불규칙한 전력 생산문제로 인해, 장비 및 패널 결함에 빠르게 대응하지 못하는 문제가 발생한다. 이 연구에서는 다양한 기후데이터와 패널 정보를 이용하여 태양광발전량 예측 방법들을 비교하여 최적의 예측 알고리즘을 평가하고 이를 기반으로 태양광발전소 결함 검출 시스템을 개발하여 국내 태양광 발전소에 적용한 사례를 기술한다.

디지털 화상처리에 의한 강.구조물의 용접부 치수 결함 검출의 자동화에 관한 연구 (A study on the Automatic Detection of the Welding Dimension Defect of Steel Construct using Digital Image Processing)

  • 김재열;유신;박기형
    • 한국생산제조학회지
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    • 제8권3호
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    • pp.92-99
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    • 1999
  • The inspection unit which is developed and used in this study, is processed the shape data from the CCD camera to seek welding bite section shape, and then calculated as a real dimension from measuring the value of each inspection item. The reason of measuring with the real in this study is came out from the image method which used for a long time, which is extricated the characteristic as the dimension of pixel by recognize pixel. The measurement method of the section shape is that we decide the thresholding value after we drew the histogram to binarizate the object. After that, we make flat the object to get rid of the noise and measure the shape of welded part through the boundarization of the object. The shape measurement is that measure the value of the welding part to adapt the actual operation program from using the ratio between the actual dimension of the standard specimen and the dimension of image, to measure the ratio between the actual product and the camera image. The inspection algorithm which estimates the quality of welded product is developed and also, the software GUI(Graphic User Interface) which processes the automatic test function of the inspection system is developed. We make the foundation of the inspection automatic system and we will help to apply other welding machine.

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자동차 배선용 커넥터 부품의 품질 검사 시스템 개발에 관한 연구 (A Study on the Development of Quality Inspection System for Connector Components Used in Automotive Wiring)

  • 류정탁;김필석;이형주
    • 한국산업정보학회논문지
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    • 제26권6호
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    • pp.11-16
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    • 2021
  • 본 논문에서는 자동차 배선에 사용되는 커넥터의 조립 불량 상태를 식별하는 품질 검사 시스템을 개발하였다. 방수용 커넥터는 방수를 위하여 내부 Seal을 필수적으로 삽입하여야 하는데 생산 과정에서 누락되거나 이중 삽입되는 경우가 있다. 이를 구분하기 위하여 포토센서와 터치스위치를 사용하여 자동화 검사 지그를 설계하였다. 기존 육안검사의 경우 5인이 하루 8시간 검사하였을 때 6,400개의 커넥터를 검사하였으나 개발된 검사 지그를 사용할 때는 20,000개를 검사하므로 기존의 육안 검사와 비교하여 생산성이 크게 향상되었다.

제조 현장의 비정상 데이터 분류를 위한 기계학습 기반 접근 방안 연구 (Machine Learning based on Approach for Classification of Abnormal Data in Shop-floor)

  • 신현준;오창헌
    • 한국정보통신학회논문지
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    • 제21권11호
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    • pp.2037-2042
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    • 2017
  • 스마트 공장은 미리 입력된 프로그램에 의해 생산시설이 수동적으로 움직이는 공장 자동화 작업 방식과는 달리, 생산 설비 스스로 작업 방식을 결정하여야 한다. 생산 설비 스스로 작업 방식을 결정이라 함은, 이를테면 제조 현장에서 설비의 노후, 문제 발생 예측, 제품의 불량 검출 등과 같은 이상 징후가 발생할 시 이를 조기에 발견한 후 스스로 문제를 해결하는 것을 의미한다. 본 논문에서는 제조 현장의 제조 공정 이상 징후 감지를 위해 대기행렬을 이용한 제조 공정 모델링을 제시하고 해당 모델링에서 이상 징후를 기계학습 기술 중 하나인 SVM을 이용하여 이를 감지하도록 한다. 해당 대기행렬을 M/D/1을 사용하였으며, ${\mu}$, ${\lambda}$, ${\rho}$를 기반으로 컨베이어 벨트 제조 시스템을 모델링하였다. SVM을 이용하여 ${\rho}$의 변화량을 통해 이상 징후를 감지했다.

GIS 부분방전 신호와 도착 시간차 분석을 통한 PD발생 위치 추적 (Partial Discharge Position Tracking Method using a GIS Partial Discharge Signal and Arrival Time Difference)

  • 최문규;차한주
    • 전기학회논문지
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    • 제62권9호
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    • pp.1297-1301
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    • 2013
  • This paper analyzes of PD occurrence position through an analysis of the arrival time difference between the GIS partial discharge signal. Because of GIS (Gas Insulated Switchgear) is a facility very important power equipment and as part of the equipment that make up the power system, the stabilization of the power industry, which accounted for 88.5% share of GIS substation in the form of a substation is an important equipment for power supply. In the situation where we are gradually expanding the need for preventive diagnosis in order to improve the efficiency of equipment management and failure prevention for Preventive diagnosis. In this paper as a method for extracting pre-defect of failure of GIS Apply the average value method of calculating the 5 times each using a pulse of the first time of the second pulse (${\Delta}t$) with an oscilloscope generation position PD(Partial Discharge). the results of GIS internal inspection, the partial discharge of the actual the position of the partial discharge was confirmed with an accuracy of about 82% of positions. Arrival time difference in the most effective manner if the partial discharge of GIS internal occurs by applying the averaging method and TOA(Time of arrival) method, the partial discharge occurs you through the measurement and analysis of PD signal occurs was confirmed in the experiment are presented and diagnostic methods location tracking.

자동차부품의 마이크로급 표면크랙 탐상을 위한 FEM 를 기반한 와전류 센서 디자인 및 적용 (Application and Design of Eddy Current based on FEM for NDE Inspection of Surface Cracks with Micro Class in Vehicular Parts)

  • 임광희;이슬기;김학준;송성진;우용득;나승우;황우채;이형호
    • 한국정밀공학회지
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    • 제32권6호
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    • pp.529-536
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    • 2015
  • A defect could be generated in bolts for a use of oil filters for the manufacturing process and then may affect to the safety and quality in bolts. Also, fine defects may be imbedded in oil filter system. So it is very important that such defects be investigated and screened during the multiple manufacturing processes. Therefore, in order effectively to evaluate the fine defects, the FEM simulations were performed to make characterization in the crack detection of the bolts and the parameters such as number of turns of the coil, the coil size, applied frequency were calculated based on the simulation results. Simulations were carried out for the defect signal of eddy current probe. Exciter and receiver were utilized. In this paper, the FEM simulations were performed in both bobbin-type and pancake-type probe, both probes were optimized under Eddy current FEM simulations and the results of calculation were discussed.

Indirect Detection of Internal Defects in Wooden Rafter with Ultrasound

  • Lee, Sang-Joon;Lee, Sangdae;Pang, Sung-Jun;Kim, Chul-Ki;Kim, Kwang-Mo;Kim, Ki-Bok;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • 제41권2호
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    • pp.164-172
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    • 2013
  • The purpose of this research was development of quantitative ultrasonic test methodology for detecting internal defects in members of ancient wooden building. Connection part between wooden members and/or contacted or hidden part by wall of ceiling or other construction materials make it hard to apply direct way of ultrasonic test. So indirect way of ultrasonic test needed to be applied. Test methodology with newly developed prototype of ultrasonic system was proposed. Homogeneous material with polypropylene was also tested for establishing the criterion. Results showed that TOF(time of flight)-energy and pulse length were found out to be proper ultrasonic parameters for predicting depth of defect in wood different from polypropylene. It was not possible to directly apply prediction equation derived from polypropylene. Newly established prediction equation shows coefficient of determination of 0.73 for wood. Finally, defect of replaced rafter members was predicted with the coefficient of determination of 0.32. Various aspects of ultrasound propagation in wood including anisotropy need to be carefully considered to raise up the prediction accuracy.

평판 구조물의 영상화를 위한 위상 배열 시스템 개발 및 응용 (Development and Application of Phased Array System for Defect Imaging in Plate-like Structures)

  • 이주경;권영의;이흥선;승홍민;김기연;이준규;김회웅;이호철;김윤영
    • 한국소음진동공학회논문집
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    • 제24권2호
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    • pp.123-130
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    • 2014
  • An ultrasonic magnetostrictive transducer-based phased-array system for imaging defects in plate structures is newly proposed. In that most ultrasonic phased array systems rely on piezoelectric transducers or electromagnetic acoustic transducers, this system has its own unique feature of employing magnetostrictive transducers. Interest in using a phased array system using magnetostrictive transducers has been recently reported for pipe inspection but no such system has been developed for plate inspection. In this investigation, we aim to propose a phased array system using OL-MPTs (Omnidirectional Lamb wave Magnetostrictive Patch Transducers) for plate inspection. The developed system consists of a multi-channel function generator, power amplifiers, preamplifiers and a data acquisition unit. In the process of its development, each of the units must be checked and in doing so, we suggest types of ultrasonic wave experiments that should be carried out. Finally, the phased system using a transducer array composed of eight OL-MPTs is newly configured and is applied for actual crack detection experiments.

ESD 접지선 단선 모니터링 시스템 설계 및 구현 (Design and implementation of ESD cable Disconnection Monitoring System)

  • 성정모;정영석;박구락
    • 한국융합학회논문지
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    • 제8권8호
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    • pp.77-82
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    • 2017
  • 디스플레이 제조 공정에서는 패널의 이송 목적으로 컨베이어 시스템이 널리 사용된다. 이 컨베이어에는 정전기로 인한 제품 불량을 예방하기 위해 접지선이 다수 사용되는데, 이송 롤러의 회전 운동이나 말림 등의 원인으로 접지선이 단선되어 제품 불량으로 이어지는 경우가 빈번히 발생된다. 이런 문제 해결을 위해 접지선의 단선을 실시간으로 검출 가능한 시스템의 필요성이 커지고 있다. 따라서 본 논문에서는 컨베이어 구동부와 패널의 마찰로 발생되는 ESD(Electro-Static Discharge) 접지선의 단선 모니터링 시스템을 제안한다. 제안 시스템은 ATmega 2560 및 휘트스톤 브릿지(Wheatstone Bridge) 회로를 이용해 접지선의 단선 및 탈조 검출이 가능한 모니터링 시스템으로써, 접지선의 단선을 즉시 검출해 조치할 수 있으므로, 정전기로 인한 제품의 불량률을 줄일 수 있다. 본 논문에서 제안한 시스템은 접지선이 사용되는 산업의 생산 및 시험 장비에 적용 가능할 것으로 기대된다.

OLED Panel 검사 시에 Probe의 실시간 Contact 확인 가능한 시스템에 관한 연구 (A study of the system that enables real-time contact confirmation of probes in OLED panel inspection)

  • 황미섭;한봉석;한유진;최두선;김태민;박규백;이정우;김지훈
    • Design & Manufacturing
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    • 제14권2호
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    • pp.21-27
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    • 2020
  • Recently, LCD (Liquid Crystal Display) has been replaced by OLDE (Organic Light Emitting Diode) in high resolution display industry. In the process of OLDE production, it inspects defective products by sending a signal using a probe during OLED panel inspection. At this time, the cause of the detection of failure is divided into two. One is the self-defect of the OLED panel and the other is the poor contact occurring in the process of contact between the two. The second case is unknown at the time of testing, which increases the time for retesting. To this end, we made a system that can identify in real time whether the probe is in contact during the inspection. A contact probe unit was designed for the system, and a stage system was implemented. An inspection system was constructed through S / W and circuit configuration for actual inspection. Finally, a system that can check contact and non-contact in real time was constructed.