• Title/Summary/Keyword: Defect Model

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A Decision Tree Approach for Identifying Defective Products in the Manufacturing Process

  • Choi, Sungsu;Battulga, Lkhagvadorj;Nasridinov, Aziz;Yoo, Kwan-Hee
    • International Journal of Contents
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    • v.13 no.2
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    • pp.57-65
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    • 2017
  • Recently, due to the significance of Industry 4.0, the manufacturing industry is developing globally. Conventionally, the manufacturing industry generates a large volume of data that is often related to process, line and products. In this paper, we analyzed causes of defective products in the manufacturing process using the decision tree technique, that is a well-known technique used in data mining. We used data collected from the domestic manufacturing industry that includes Manufacturing Execution System (MES), Point of Production (POP), equipment data accumulated directly in equipment, in-process/external air-conditioning sensors and static electricity. We propose to implement a model using C4.5 decision tree algorithm. Specifically, the proposed decision tree model is modeled based on components of a specific part. We propose to identify the state of products, where the defect occurred and compare it with the generated decision tree model to determine the cause of the defect.

Design of Bandpass Filters using Microstrip Line PBG (마이크로스트립 PBG를 이용한 대역통과 여파기 설계)

  • Lee, Chang-On;Kim, Sang-Tae;Shin, Chull-Chai
    • Proceedings of the Korea Electromagnetic Engineering Society Conference
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    • 2003.11a
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    • pp.361-365
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    • 2003
  • In this paper, we proposed the effective serial connection methodology of PBG resonator with defect mode. We use the big difference of impedance ratio in connection region, for example dual PBG, for serial connection. This method reduces the PBG cells and is able to control the pole of bandpass filters. This result in flexibility in design of bandpass filter. Our PBG bandpass filter is modeled by using the ideal transmission line model. This model is very easy, fast, and effective for PBG structure.

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An AHP Approach to Evaluate the priorities of Manufacturing Performance Criteria in Korean Automobile Parts Manufacturing Company (AHP에 의한 한국자동차부품제조사의 제조성과기준의 중요도 평가)

  • Kim, Tae-Soo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.3
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    • pp.115-122
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    • 2011
  • The critical role played by manufacturing performance measurement systems in achieving competitive success is increasingly recognized. Developing an integrated performance measurement model is significant for strategic management. This study consist of several principal steps. Performance criteria from the literature and an questionnaire were utilized prior to building the performance model. The AHP(Analytic Hierarchy Process) is utilized to evaluate the weight of each criterion when generating the performance measurement model for Korea automobile parts manufacturing company. AHP analysis showed clear difference in the priority between 5 criteria and 24 sub-criteria in terms of manufacturing performance of Korean automobile parts manufacturing company. The result of priority evaluation in the 5 criteria of 2nd level was ranked quality, cost, delivery, employee, flexibility. And the critical sub-criteria in the 24 sub-criteria of 3rd level was ranked claim rate, process defect rate, outsourcing parts defect rate, ability to quality management innovation, claim cost, etc.

Safety diagnosis process for deteriorated buildings using a 3D scan-based reverse engineering model

  • Jae-Min Lee;Seungho Kim;Sangyong Kim
    • Smart Structures and Systems
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    • v.31 no.1
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    • pp.79-88
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    • 2023
  • As the number of deteriorated buildings increases, the importance of safety diagnosis, maintenance, and the repair of buildings also increases. Traditionally, building condition assessments are performed by one person or one company and various inspections are needed. This entails a subjective judgment by the inspector, resulting in different assessment results, poor objectivity and a lack of reliability. Therefore, this study proposed a method to bring about accurate grading results of building conditions. The limitations of visual inspection and condition assessment processes previously conducted were identified by reviewing existing studies. Building defect data was collected using the reverse-engineered three-dimensional (3D) model. The accuracy of the results was verified by comparing them with the actual evaluation results. The results show a 50% time-saving to the same area with an accuracy of approximately 90%. Consequently, defect data with high objectivity and reliability were acquired by measuring the length, area, and width. In addition, the proposed method can improve the efficiency of the building diagnosis process.

A Study on Extraction of Defect Causal Variables for Defect Management in Financial Information System (금융정보시스템의 장애관리를 위한 장애요인변수 추출에 관한 연구)

  • Kang, Tae-Hong;Rhew, Sung-Yul
    • KIPS Transactions on Software and Data Engineering
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    • v.2 no.6
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    • pp.369-376
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    • 2013
  • Finance Information System is critical national infrastructure. Therefore it is important to select variables of defect causal factor for the system defect management effectively. We research and analyze detected errors in A Company's Finance Information System for three years. In the result of research and analysis, we have selected 9 variables of defect factor: the trading volume, the fluctuation of KOSDAQ index, and the number of public announcements, etc. Then we have assumed that these variables affect real system errors and analyzed correlation between the hypothesis and the detected system errors. After analyzing, we have extracted the trading volume, the number of orders and fills, changing tasks, and the fluctuations of NASDAQ index as valid variables of defect factor. These variables are proposed for failure prediction model as the variables to manage defects in the finance information system afterward.

Spontaneous healing capacity of rabbit cranial defects of various sizes

  • Sohn, Joo-Yeon;Park, Jung-Chul;Um, Yoo-Jung;Jung, Ui-Won;Kim, Chang-Sung;Cho, Kyoo-Sung;Choi, Seong-Ho
    • Journal of Periodontal and Implant Science
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    • v.40 no.4
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    • pp.180-187
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    • 2010
  • Purpose: This study evaluated the spontaneous healing capacity of surgically produced cranial defects in rabbits with different healing periods in order to determine the critical size defect (CSD) of the rabbit cranium. Methods: Thirty-two New Zealand white rabbits were used in this study. Defects of three sizes (6, 8, and 11 mm) were created in each of 16 randomly selected rabbits, and 15-mm defects were created individually in another 16 rabbits. The defects were analyzed using radiography, histologic analysis, and histometric analysis after the animal was sacrificed at 2, 4, 8, or 12 weeks postoperatively. Four samples were analyzed for each size of defect and each healing period. Results: The radiographic findings indicated that defect filling gradually increased over time and that smaller defects were covered with a greater amount of radiopaque substance. Bony islands were observed at 8 weeks at the center of the defect in both histologic sections and radiographs. Histometrical values show that it was impossible to determine the precise CSD of the rabbit cranium. However, the innate healing capacity that originates from the defect margin was found to be constant regardless of the defect size. Conclusions: The results obtained for the spontaneous healing capacity of rabbit cranial defects over time and the underlying factors may provide useful guidelines for the development of a rabbit cranial model for in vivo investigations of new bone materials.

The Oxygen Potential of Urania Nuclear Fuel During Irradiation

  • Park, Kwang-Heon
    • The Korean Journal of Ceramics
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    • v.4 no.2
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    • pp.72-77
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    • 1998
  • A defect model for UO$_2$ fuel containing soluble fission products was devised based on the defect structure of pure and doped uranias. Using the equilibrium between fuel solid-solution and fission-products and the material balance within the fuel, a tracing method to get the stoichiometry change of urania fuel with burnup was made. This tracing method was applied to high burnup urania fuel and DUPIC fuel. The oxygen potential of urania fuel turned out to increase slightly with burnup. The stoichiometry change was calculated to be negligible due to the buffering role f Mo. The oxygen potential of DUPIC fuel out to be sensitive to the initial chemical state of Mo in the fuel.

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Feature extraction method using graph Laplacian for LCD panel defect classification (LCD 패널 상의 불량 검출을 위한 스펙트럴 그래프 이론에 기반한 특성 추출 방법)

  • Kim, Gyu-Dong;Yoo, Suk-I.
    • Proceedings of the Korean Information Science Society Conference
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    • 2012.06b
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    • pp.522-524
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    • 2012
  • For exact classification of the defect, good feature selection and classifier is necessary. In this paper, various features such as brightness features, shape features and statistical features are stated and Bayes classifier using Gaussian mixture model is used as classifier. Also feature extraction method based on spectral graph theory is presented. Experimental result shows that feature extraction method using graph Laplacian result in better performance than the result using PCA.

Automatic Analysis of Bone Formation in a Mouse Model of Frontal Bone Defect (전두골 결손 마우스 모델의 골형성 자동 분석)

  • Kang, Sun-Kyung;Jung, Sung-Tae
    • Journal of Korea Multimedia Society
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    • v.18 no.9
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    • pp.997-1007
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    • 2015
  • In this paper, we propose a method for automatically analyzing the bone formation in a mouse model of frontal bone defect. We perforate two holes of 0.8mm diameter in the frontal bone and observe the bone formation process using a micro CT. Because the conventional analysis software of the micro CT does not support automatic analysis of the bone formation status, we have to use a manual analysis method. However the manual analysis is very cumbersome and requires a lot of time, we propose an automatic analysis method. It rotates the image around three axes directions so that the mouse's skull come into regular position. It calculates the cumulative image of the voxel values for the perforated bone surface. It estimates the hole location by finding the darkest point in the cumulative image. The proposed method was applied to 24 CT images of saline administration group and PTH administration group and hole location was estimated. BV/TV index was calculated for the estimated hole to evaluate the bone formation status. Experimental results showed that bone formation process is more active in PTH administration group. The method proposed in this paper could replace successfully the cumbersome and time consuming manual job.

Quantitative nondestructive evaluation of thin plate structures using the complete frequency information from impact testing

  • Lee, Sang-Youl;Rus, Guillermo;Park, Tae-Hyo
    • Structural Engineering and Mechanics
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    • v.28 no.5
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    • pp.525-548
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    • 2008
  • This article deals the theory for solving an inverse problem of plate structures using the frequency-domain information instead of classical time-domain delays or free vibration eigenmodes or eigenvalues. A reduced set of output parameters characterizing the defect is used as a regularization technique to drastically overcome noise problems that appear in imaging techniques. A deconvolution scheme from an undamaged specimen overrides uncertainties about the input signal and other coherent noises. This approach provides the advantage that it is not necessary to visually identify the portion of the signal that contains the information about the defect. The theoretical model for Quantitative nondestructive evaluation, the relationship between the real and ideal models, the finite element method (FEM) for the forward problem, and inverse procedure for detecting the defects are developed. The theoretical formulation is experimentally verified using dynamic responses of a steel plate under impact loading at several points. The signal synthesized by FEM, the residual, and its components are analyzed for different choices of time window. The noise effects are taken into account in the inversion strategy by designing a filter for the cost functional to be minimized. The technique is focused toward a exible and rapid inspection of large areas, by recovering the position of the defect by means of a single accelerometer, overriding experimental calibration, and using a reduced number of impact events.