• 제목/요약/키워드: Defect Diagnosis Process

검색결과 33건 처리시간 0.018초

BPMN 모델링 방식을 활용한 공동주택 하자진단 업무프로세스 모델 (The Defect Diagnosis Process Model Utilizing BPMN Modeling Method in the Apartment Housing)

  • 정려원;김경환;이정석;김재준
    • 한국주거학회논문집
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    • 제26권2호
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    • pp.67-79
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    • 2015
  • As the Korean construction market in the apartment housing has changed to a housing consumer focused market, interest and importance on efficient use and management on existing buildings has increased rather than demand for new buildings. Interest of housing consumers on apartment house quality has increased in this market paradigm, and this spontaneously is connected to quality flaw related defect disputes and lawsuits that the importance of defect diagnosis has continuously increased. This defect diagnosis is directly connected to maintenance charges in defect dispute and lawsuit processes that rather objective and highly credible progress of duty is required. However, most defect diagnosis firms today that progress defect diagnosis are using different diagnosis methods and depend on the experience of experienced professionals that there is no standardized defect diagnosis process. Therefore, the purpose of this study is to provide common defect diagnosis process model for defect diagnosis firms utilizing the BPMN (Business Process Modeling Notation) modeling method. It is expected that this will contribute to professional and reliable task performances of concerned defect diagnosis workers. Furthermore, it is expected that design lawsuit damage will be substantially reduced by standardizing defect diagnosis processes.

장력신호의 주파수 해석을 이용한 롤 형상 이상 진단에 관한 연구 (A Study on the Fault Diagnosis of Roller-Shape Using Frequency-Domain Analysis of Tension Signals)

  • 신기현
    • 한국정밀공학회지
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    • 제17권12호
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    • pp.107-114
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    • 2000
  • Rollers and rolls in the continuous process systems are noes of key components that determine the quality of web products. The condition of rollers and rolls(ex. eccentricity wear) should be consistently monitored in order to maintain the process conditions (ex. tension, edge position) within a required specification. In this paper, a new diagnosis technique is suggested to detect the defect of rollers/rolls (ex. eccentricity, wear) based on frequency domain analysis of web tension signal. The kernel of this technique is to use the spectrum amplitude of tension signal which allows to identify the fault rollers/rolls and to also diagnose the degree of fault in corresponding rollers and rolls. The experimental results proved that the suggested diagnosis technique can be successfully used to identify the defect rollers and rolls as well as to diagnose the degree of the defect of those rollers. The suggested technique can be applied to monitor and diagnose the shape of rollers and rolls in various multi-span web transport systems.

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Safety diagnosis process for deteriorated buildings using a 3D scan-based reverse engineering model

  • Jae-Min Lee;Seungho Kim;Sangyong Kim
    • Smart Structures and Systems
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    • 제31권1호
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    • pp.79-88
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    • 2023
  • As the number of deteriorated buildings increases, the importance of safety diagnosis, maintenance, and the repair of buildings also increases. Traditionally, building condition assessments are performed by one person or one company and various inspections are needed. This entails a subjective judgment by the inspector, resulting in different assessment results, poor objectivity and a lack of reliability. Therefore, this study proposed a method to bring about accurate grading results of building conditions. The limitations of visual inspection and condition assessment processes previously conducted were identified by reviewing existing studies. Building defect data was collected using the reverse-engineered three-dimensional (3D) model. The accuracy of the results was verified by comparing them with the actual evaluation results. The results show a 50% time-saving to the same area with an accuracy of approximately 90%. Consequently, defect data with high objectivity and reliability were acquired by measuring the length, area, and width. In addition, the proposed method can improve the efficiency of the building diagnosis process.

시나리오 기반 상·하수도 관로의 실시간 결함검출 기술 개발 (Development of real-time defect detection technology for water distribution and sewerage networks)

  • 박동채;최영환
    • 한국수자원학회논문집
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    • 제55권spc1호
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    • pp.1177-1185
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    • 2022
  • 상·하수도 시스템은 사람들에게 안전하고 깨끗한 물을 공급해주는 사회기반시설이며, 특히 상·하수도 관로는 지중에 매설되어 있기 때문에 시스템의 결함검출이 매우 어렵다. 이러한 이유로 상·하수도 관로의 진단은 관로 내부에 카메라 및 드론을 통한 촬영을 하여 사후에 촬영된 영상을 바탕으로 시스템 진단하는 등의 사후 결함검출로 제한되기 때문에, 작업자의 업무 효율 증대와 진단의 신속성을 위해서는 관로의 실시간 탐지기술이 필요하다. 최근 첨단장비 및 인공지능 기법을 활용한 시설물 진단 기술이 개발되고 있지만, 인공지능기반 결함검출 기술은 결함 데이터의 종류 및 형태, 수가 검출 성능에 영향을 주기 때문에 다양한 학습데이터가 필요하다. 따라서, 본 연구에서는 상·하수도 관로의 결함검출 시 탐지 성능 향상을 위해 다양한 결함 시나리오를 3D 프린트를 이용하여 구현하고 이를 수집된 결함 데이터와 함께 학습데이터로 사용한다. 이후 수집된 이미지는 위험도에 따른 분류 및 객체의 라벨링 등의 전처리 작업이 수행되고 실시간 결함탐지를 수행한다. 제안된 기법은 상·하수도시스템 결함검출 시 실시간 피드백을 제공함으로써, 작업자의 진단 누락 가능성을 최소화하며 기존의 상·하수도관 진단업무 처리능력을 향상할 수 있다.

다품종 종이용기의 고속 생산을 위한 고장 진단 시스템 개발 (The Development of a Failure Diagnosis System for High-Speed Manufacturing of a Paper Cup-Forming Machine)

  • 김설하;장재호;주백석
    • 한국기계가공학회지
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    • 제18권5호
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    • pp.37-47
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    • 2019
  • Recently, as demand for various paper containers has rapidly grown, it is inevitable that paper cup-forming machines have increased their manufacturing speed. However, the faster manufacturing speed naturally brings more frequent manufacturing failures, which decreases manufacturing efficiency. As such, it is necessary to develop a system that monitors the failures in real time and diagnoses the failure progress in advance. In this research, a paper cup-forming machine diagnosis system was developed. Three major failure targets, paper deviation, temperature failure, and abnormal vibration, which dominantly affect the manufacturing process when they occur, were monitored and diagnosed. To evaluate the developed diagnosis system, extensive experiments were performed with the actual data gathered from the paper cup-forming machine. Furthermore, the desired system validation was obtained. The proposed system is expected to anticipate and prevent serious promising failures in advance and lower the final defect rate considerably.

수평형 유도결합 플라즈마를 이용한 그래핀의 질소 도핑에 대한 연구 (A Study on Nitrogen Doping of Graphene Based on Optical Diagnosis of Horizontal Inductively Coupled Plasma)

  • 조성일;정구환
    • 한국표면공학회지
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    • 제54권6호
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    • pp.348-356
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    • 2021
  • In this study, optical diagnosis of plasma was performed for nitrogen doping in graphene using a horizontal inductively coupled plasma (ICP) system. Graphene was prepared by mechanical exfoliation and the ICP system using nitrogen gas was ignited for plasma-induced and defect-suppressed nitrogen doping. In order to derive the optimum condition for the doping, plasma power, working pressure, and treatment time were changed. Optical emission spectroscopy (OES) was used as plasma diagnosis method. The Boltzmann plot method was adopted to estimate the electron excitation temperature using obtained OES spectra. Ar ion peaks were interpreted as a reference peak. As a result, the change in the concentration of nitrogen active species and electron excitation temperature depending on process parameters were confirmed. Doping characteristics of graphene were quantitatively evaluated by comparison of intensity ratio of graphite (G)-band to 2-D band, peak position, and shape of G-band in Raman profiles. X-ray photoelectron spectroscopy also revealed the nitrogen doping in graphene.

몰드 변압기의 절연 진단을 위한 로고우스키형 부분방전 센서의 설계 및 제작 (Design and Fabrication of Rogowski-type Partial Discharge Sensor for Insulation Diagnosis of Cast-Resin Transformers)

  • 이경렬;김성욱;길경석
    • 한국전기전자재료학회논문지
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    • 제35권6호
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    • pp.594-602
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    • 2022
  • Cast-resin transformers are widely installed in various electrical power systems because of their low operating cost and low influence on external environmental factors. However, when they have an internal defect during the manufacturing process or operation, a partial discharge (PD) occurs, and eventually destroys the insulation. In this paper, a Rogowski-type PD sensor was studied to replace commercial PD sensors used for the insulation diagnosis of power apparatus. The proposed PD sensor was manufactured with four different types of PCB-based winding structures, and it was analyzed in terms of the detection characteristics for standard calibration pulses and the changes of the output voltage according to the distance. The output increased linearly in accordance with the applied discharge amount. It was confirmed that the hexagon structure sensor had the highest sensitivity, because the winding cross-sectional area of the sensor was larger than others. In addition, as the distance from the defect increased, the output voltage of the sensors decreased by 7.32% on average. It was also confirmed that the attenuation rate according to the distance decreased as the input discharge amount increased. For the application of this new type sensor, PD electrode system was designed to simulate the void defect. Waveforms and PRPD patterns measured by the proposed PD sensors at DIV and 120% of DIV were the same as the results measured by MPD 600 based on IEC 60270. The proposed PD sensors can be installed on the inner wall of the transformer tank by coating its surfaces with a non-conductive material; therefore, it is possible to detect internal defects more effectively at a closer distance from the defect than the conventional sensors.

A Study on the Fault Diagnosis of Roller-Shape Using Frequency Analysis of Tension Signals and Artificial Neural Networks Based Approach in a Web Transport System

  • Tahk, Kyung-Mo;Shin, Kee-Hyun
    • Journal of Mechanical Science and Technology
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    • 제16권12호
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    • pp.1604-1612
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    • 2002
  • Rollers in the continuous process systems are ones of key components that determine the quality of web products. The condition of rollers (e.g. eccentricity, runout) should be consistently monitored in order to maintain the process conditions (e.g. tension, edge position) within a required specification. In this paper, a new diagnosis algorithm is suggested to detect the defective rollers based on the frequency analysis of web tension signals. The kernel of this technique is to use the characteristic features (RMS, Peak value, Power spectral density) of tension signals which allow the identification of the faulty rollers and the diagnosis of the degree of fault in the rollers. The characteristic features could be used to train an artificial neural network which could classify roller conditions into three groups (normal, warning, and faulty conditions) The simulation and experimental results showed that the suggested diagnosis algorithm can be successfully used to identify the defective rollers as well as to diagnose the degree of the defect of those rollers.

호이스트 기어박스의 소음불량률 저감을 위한 실험적 연구 (An Experimental Study to Reduce the Fraction of Noise Defect of Hoist Gear Boxes)

  • 이희원;손병진;신용하
    • 대한기계학회논문집
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    • 제18권5호
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    • pp.1347-1354
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    • 1994
  • This paper deals with the experimental research, including measurement and analysis and field survey, on the causes of occurring noise defective gear boxes in hoist production plant in order to reduce the fraction of their occurrence. In this reserch following investigations are performed : measurement and gear-boxes, examination of each machining process of production, measurement and analysis of dimensional accuracy of each part, comparative vibration test with exchanging inaccurate parts. From these investigations, it is found that the machining accuracy of pinion gear tooth thickness is the most sensitive factor of noise problem. By maintaining the tooth thickness error within 0.05 mm tolerance in the gear cutting process, the fraction of noise defective gear-boxes are greatly reduced to less than 2%, where the usual rate of it has been 20-50%.

Abnormal Detection in 3D-NAND Dielectrics Deposition Equipment Using Photo Diagnostic Sensor

  • Kang, Dae Won;Baek, Jae Keun;Hong, Sang Jeen
    • 반도체디스플레이기술학회지
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    • 제21권2호
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    • pp.74-84
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    • 2022
  • As the semiconductor industry develops, the difficulty of newly required process technology becomes difficult, and the importance of production yield and product reliability increases. As an effort to minimize yield loss in the manufacturing process, interests in the process defect process for facility diagnosis and defect identification are continuously increasing. This research observed the plasma condition changes in the multi oxide/nitride layer deposition (MOLD) process, which is one of the 3D-NAND manufacturing processes through optical emission spectroscopy (OES) and monitored the result of whether the change in plasma characteristics generated in repeated deposition of oxide film and nitride film could directly affect the film. Based on these results, it was confirmed that if a change over a certain period occurs, a change in the plasma characteristics was detected. The change may affect the quality of oxide film, such as the film thickness as well as the interfacial surface roughness when the oxide and nitride thin film deposited by plasma enhenced chemical vapor deposition (PECVD) method.