• Tribology and Lubricants
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• 제29권4호
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• pp.248-254
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• 2013

This paper presents a numerical model for investigating the structural dynamic response of an unbalanced rotor system supported on deep groove ball bearings. The aim of this work is to develop a numerical model for investigating the effect of the number of balls on the dynamic characteristics of the rotor ball bearing system. The fourth-order Runge-Kutta numerical integration technique has been applied. The results are presented in the form of time displacement responses and frequency spectra. The analysis demonstrates that the model can be used as a tool for predicting the nonlinear dynamic behavior of the rotor ball bearing system under different operating conditions. Moreover, the study may contribute to a further understanding of the nonlinear dynamics of rotor bearing systems.

• 대한기계학회논문집
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• 제18권12호
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• pp.3149-3158
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• 1994

In this paper, using the formulation of dynamic equivalent load considering the effects of moment load and the equation to estimate the cage rotational speed, the new life equation of deep groove ball bearing under radial and moment loads was proposed. Fatigue life test apparatus with the measuring equipment of shaft and cage speed was designed and developed to be capable of subjecting combined radial and moment load. Fatigue life tests were executed by sudden death test method and the reliability of fatigue lives was evaluated by Weibull distribution analysis. From the results of fatigue tests and analysis, the relationships between film parameters and life adjustment factors were acquired. And it was turned out that so as to estimate the effect of moment load on fatigue life, the life adjustment factor as well as the dynamic equivalent load must be taken into account.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2008년도 제31회 추계학술대회논문집
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• pp.424-426
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• 2008

초소형 가스터빈에 사용되는 소형 고속 구름베어링의 연료윤활 특성을 실험적으로 조사하였다. 윤활유로는 항공용 가스터빈에서 사용되는 MIL-PRF-7808 터빈오일과 항공용 가스터빈의 추진연료로 사용되는 JP-8 연료를 사용하여 운용특성을 비교하였고, 시험용 베어링으로는 내경 17 mm의 깊은 홈(deep groove) ball bearing과 내경 20 mm의 원통형(cylindrical) roller bearing을 사용하였다. 베어링의 연료윤활에 따른 특성을 비교하기 위하여 오일 및 연료를 공급하며 고속베어링 시험을 수행할 수 있는 시험 장치를 개발하여 하중, 냉각공기 온도, 윤활유량 및 회전속도를 변화시키면서 시험을 수행하였다. 30,000 rpm에서 70,000 rpm까지 회전속도를 변화시키면서 시험한 결과 깊은 홈 볼베어링은 축하중과 회전속도가 증가하는 경우 베어링 케이지에 마모가 발생하였으며 마모상태는 오일윤활보다 연료윤활시 마모가 더 많이 발생하였고 본 베어링의 속도한계인 59,000 rpm까지는 연료 윤활로 운용이 가능하다는 것을 확인할 수 있었다. 연료윤활의 경우가 오일윤활의 경우보다 베어링 온도가 더 낮은 것을 알 수 있었는데 이는 베어링의 냉각특성이 연료윤활인 경우가 오일윤활의 경우보다 더 좋기 때문이라 판단된다. 본 실험을 통하여 소형 항공용 가스터빈의 주축 베어링 윤활방식으로 연료윤활 방식이 적용 가능함을 확인할 수 있었다.

• Tribology and Lubricants
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• 제31권6호
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• pp.281-286
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• 2015

Automotive transmission systems are assembled with a large number of gears and shafts, and rolling bearings are used to ensure their smooth operation. Gear oil in the gear box contains solid particles such as wear debris from contacting gears and metallic chips. This particle-enriched lubricating oil can cause premature failure of the rolling bearings. Research aimed at improving the service life of these rolling bearings has been confined mainly to design and lubrication of the inner/outer rings and the rolling elements. In this paper, we redesigned the shape of the cage pocket of a deep groove ball bearing to reduce the premature failure due to particle contamination. Test bearings are assembled with this new cage design containing a hole punched in the cage pocket. Endurance tests are carried out using the contaminated lubricating oil with miracle grid as hard particle. The duration and damaged bearing component shapes are compared for two different cages. The B₁₀ life of bearing with new cage is increased by about 66% compared to the conventional cage. This is because the hard particles can be easily discharged through the pocket hole without staying for a long time in the lubrication regions. This greatly decreases abrasive wear and dents on the highly stressed ball bearing surfaces. Therefore, the cage design of this study, containing a pocket hole, can significantly delay the premature failure of rolling bearings and improve the endurance life.

• Tribology and Lubricants
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• 제13권4호
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• pp.26-32
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• 1997

The heat generation of the angular contact and the deep groove ball bearing is studied experimentally and numerically. The temperature variation of the inner and outer races and the temperature increase distribution are measured for the shaft rotational speeds, preloads, viscosities of the lubricant and lubrication methods. The measured temperature distributions are used as the input data of the numerical simulation to estimate the heat generation rate at the bearing. The temperatures of the inner and outer race increase more rapidly and approach faster to their steady values as the rotational speed increases. The optimal viscosity of the oil to minimize the heat generation is 8~10 cSt at 4$0^{\circ}C$ when the oil-air lubrication method is adopted. The heat generation of the bearing increases with the rotational speed and depends more on the lubrication method than on the preload variation.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1997년도 제25회 춘계학술대회
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• pp.190-197
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• 1997

The heat generation of angular contact ball bearings and deep groove ball bearings is studied with experiment and simulation. The temperature variation of inner, outer races and the temperature incresement distribution are measured by using thermocouples for the shaft speed, preload, viscosity of lubrucant and lubrication method. The measured values from experiment are used to estimate the heat generation rate. Oil-air lubrication using oils with different viscosities and grease lubrication are adopted.

• Tribology and Lubricants
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• 제39권2호
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• pp.35-42
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• 2023

Bearing is a mechanical component that supports loads and transmits rotation. As the application of high-value-added products such as semiconductors, aviation, and robots have recently become diverse and more precise, an accurate bearing performance prediction and evaluation technology is required. Bearing performance evaluation can be divided into evaluations based on bearing theory and on numerical analysis. An evaluation based on numerical analysis is a technique that has been highlighted because the problems that remained unsolved owing to time problems can be solved through recent developments in computers. However, current studies have the disadvantage of not considering the essential changes over time and bearing rotation. In this study, bearing performance evaluation based on rigid body dynamic analysis considering rotation and load over time is performed. Rigid body dynamic analysis is performed for deep groove ball bearing to calculate the load applied by the ball. The reliability of the analysis is verified by comparing it with the results calculated using bearing theory. In addition, rigid body dynamic analysis is performed for automotive wheel bearings to calculate the contact angle and load applied by the ball for cases where axial load and radial load are applied, respectively. The effect of rotation and load over time is evaluated from these results.

• Tribology and Lubricants
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• 제18권4호
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• pp.273-278
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• 2002

Grease deterioration of mineral oil type grease was investigated using sealed deep groove ball bearings (6203) and bearing life test rig. The bearing test was performed under 3,000 rpm and 245 N radial load at 120。C. Grease taken ken tested bearings was checked in using certain evaluation methods, for example, oxidation induction time (OIT), FT-IR peak intensity, leakage .ate, bleeding .ate, total acid number. (TAN) and bearing noise increase. Within these test conditions, OIT, TAN, bleeding rate were changed gradually in accordance with bearing operating time and showed useful indices for deterioration of grease.

• Tribology and Lubricants
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• 제35권2호
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• pp.114-122
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• 2019

High-speed rotating machinery requires low cost and reliable bearing elements with low friction, stable rotordynamic characteristics, and a simple design. This study experimentally evaluates the effects of bearing-support elements on the vibrational characteristics of a small-sized, high-speed permanent magnetic motor. A series of coast down tests from 100 krpm characterize the vibrational behaviors, rotor displacement, and housing acceleration of motors supported by ball bearings, ball bearings with a metal mesh damper, and gas foil bearings, respectively. Two eddy-current sensors installed in the horizontal and vertical directions measure the displacement of the rotor at its front nut, and a 3-axis accelerometer attached to the motor housing measures the housing acceleration. The test results reveal that synchronous (1X) vibration components most significantly affect the rotor displacement and housing acceleration, independent of the bearing-support elements. The motor supported by the deep-groove ball bearings results in the largest rotor vibrations increasing with speed; this is due to the absence of a damping mechanism. Additionally, the metal mesh damper effectively reduces the rotor displacement, housing acceleration, and sound-pressure level in the high-speed region (i.e., above 40 krpm), thus implying its substantial damping performance when installed on the outer race of the ball bearing. Lastly, the gas foil bearing supported motor yields the smallest rotor displacement, housing acceleration, and lowest sound-pressure level because of its hydrodynamic airborne operation, which does not require rolling elements that may cause mechanical friction and vibrations.

• 항공우주시스템공학회지
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• 제10권1호
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• pp.35-42
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• 2016

Bearing friction and disturbance are the important parameters in control spacecraft using reaction wheel. In this paper, those parameters are estimated by preload and oil quantity. In order to determine the bearing preload's impact on performance, measure the disturbance and the bearing friction coefficient with increasing the preload to the allowed amount. And, find the relationship between oil quantity and bearing friction coefficient, measure it with increasing the oil amount in the bearing. With these results as a reference, find the appropriate amount of preload and oil quantity.