• Title/Summary/Keyword: DOE-2

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A Study on Warpage of Bobbin Molded by Injection Molding Process (Bobb in 성형품의 변형에 관한 연구)

  • 김병곤;민병현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.811-814
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    • 2001
  • Warpage analysis of bobbin, molded by injection molding process was performed. Concerned with a mold design, cooling system was designed based on Taguchi method, the distance between cavity wall and cooling channel was most influent factor amongst four design variables like an inlet temperature of coolant, a coolant flow rate, a diameter of cooling channel, and the distance between cavity wall and cooling channel. Optimal packing processes to reduce the warpage of molded part was analyzed based on the response surface method by considering holding pressure. Their optimal processing conditions were 9.4 seconds, 5.3 seconds, 15.2 seconds, and 85MPa, respectively.

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Dynamic Power Supply Current Testing for Open Defects in CMOS SRAMs

  • Yoon, Doe-Hyun;Kim, Hong-Sik;Kang, Sung-Ho
    • ETRI Journal
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    • v.23 no.2
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    • pp.77-84
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    • 2001
  • The detection of open defects in CMOS SRAM has been a time consuming process. This paper proposes a new dynamic power supply current testing method to detect open defects in CMOS SRAM cells. By monitoring a dynamic current pulse during a transition write operation or a read operation, open defects can be detected. In order to measure the dynamic power supply current pulse, a current monitoring circuit with low hardware overhead is developed. Using the sensor, the new testing method does not require any additional test sequence. The results show that the new test method is very efficient compared with other testing methods. Therefore, the new testing method is very attractive.

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Effects of sheet and stamping process variables on side wall curl (딥 드로잉 벽면 만곡에 미치는 소재 및 가공조건의 영향)

  • 박기철;한수식;조태현;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.53-57
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    • 1998
  • In order to investigate the effects of the variables during the stamping process upon the side wall curl behavior, experiments and finite element analyses were done using a 90 degree draw-bending test. The variables considered were the die radius, the forming speed, the restraint force, the lubrication and the sheet grade. The experiments and simulation conditions were selected according to the design of experiment (DOE) approach. The effects of the restraint force, the lubrication and the forming speed were the same for both high strength and mild steels, but the effects of the die radius on the side wall curl were dependent on the magnitude of the die radius and the sheet grade. A straight side wall was observed for both high strength and mild steels when the die radius was about 2∼3 times of the sheet thickness. It was recommended that the restraint force, the forming speed and the friction be increased in order to reduce the side wall curl.

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Ultra Precision Machining Technology Development of Subminiature Optics of Proximity and Wide Field of View (초정밀 가공기를 이용한 근접초소형 광시야각 광학계 기술 개발)

  • Kim, M.S.;Yang, S.C.;Kim, H.S.;Kim, G.H.
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.96-101
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    • 2008
  • Due to improve form accuracy and surface roughness of a aspheric lens core that is made of Ni, the study is carried out on localization about a Subminiature Optics of Proximity and Wide Field of View. The required form accuracy P-V $0.2{\mu}m$ and surface roughness is Ra 10 nm. The design of experiment(DOE) is adopted to find a optimal cutting conditions which are spindle speed, depth of cut, feedrate. Finally, the effects of this study are replacing importation and strengthening competitiveness through the localization of the Subminiature Optics of Proximity and Wide Field of View.

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The Inlet Shape Optimization of Aftertreatment System for Diesel Engine with Taguchi Method (다꾸치 방법을 이용한 디젤엔진용 후처리시스템의 입구부 형상 최적화)

  • Jung, Jong-Hwa;Kim, Jong-Hag;Kim, Sang-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.145-151
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    • 2012
  • New design of catalytic converter is proposed by optimization of DFSS (Design For Six Sigma) and DOE (Design Of Experiment) method which is based on taguchi matrix. As a result of the optimization of design of catalytic converter, this paper classifies Exhaust-downpipe shapes with 3 parameters to increase flow velocity uniformity of front catalytic substrate face from CFD results. after finishing with L9 Taguchi test matrix, it can be found the main effect of each design parameter of concept model, and optimal design level. in conclusion, it can be increase flow uniformity from 0.60 upto 0.80 with optimal diffuser shape for Turbo-charger.

Experimental Analysis of Process Variables in Rapid Prototyping Technique by Using Projection Welding (프로젝션 용접을 이용한 쾌속조형법에서 공정변수의 실험적 해석)

  • Lee Sang-Chan;Park Jeong-Nam
    • Journal of Welding and Joining
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    • v.23 no.2
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    • pp.47-51
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    • 2005
  • Rapid Prototyping (RP) technology has helped successfully to reduce time and costs since first emerged in 1986. Recently, RP using functional materials like as metal have been researched. However RP using molten metal and brazing material have been struggling to resolve several drawbacks, such as dimensional inaccuracy, poor surface finish and post finishing because occurring shrinkage and warpage at cooling. So, the purpose of this study is to develop a new RP technique using sheet metal and projection welding for reducing several drawbacks in occurring RP using molten metal. And optimum process variables were determined using desist of experiment(DOE).

Optimal Design of Micro Actuator Plate Spring Considering Vibration Characteristic (진동 특성을 고려한 마이크로 엑추에이터 판 스프링의 최적설계)

  • 이종진;이호철;유정훈
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.220-225
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    • 2003
  • Recent issue of optical actuator is applying to mobile device. It leads actuator to become smaller than conventional type. This paper proposes the design of micro actuator plate spring and analysis of its vibration characteristic. Considering natural frequency of spindle motor, 1st and 2nd eigenfrequency of micro actuator must avoid its natural frequency. First, magnetic circuit is designed by using fine pattern coil and magnetic force is acquired by simulation program. Then, concept design is achieved by topology optimization. From concept design, micro actuator plate spring is embodied through DOE(design of experiment). Finally, considering vibration characteristic simultaneously, optimal plate spring design is determined by RSM(response surface method).

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A Case Study for Quality Improvement Process for the PCB Manufacturing (PCB 제조에 있어서의 품질개선 사례 연구)

  • 진홍기;백인권;손기목;서정원
    • Journal of Korean Society for Quality Management
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    • v.26 no.2
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    • pp.106-117
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    • 1998
  • The following study has been undertaken to build QIP (Quality Improvement Process) of an inner-layer process in a PCB (Printed Circuit Board) manufacturing plant. The objective of the study is stabilization and optimization of the process through quality improvement. To do that, defective factors in process are gathered by the cause and effect analysis and classified by PFD (Process Flow Diagram), key factors are found out by PFMECA (Process Failure Mode and Effect Criticalty Analisis), DOE(Design of Experiments) is a, pp.ied to those key factors to optimize the process, SPC (Statistical Process Control) chart is used to maintain the optimal conditions of the process and to improve quality continuously, and a quality management system is developed to improve quality mind and quality system for the PCB jmanufacturing plant. Overall, QIP is established to improve quality for the PCB manufacturing plant in the study.

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A Study on the Characteristics of Thermal Environment and Improvement of Energy Performance in 5ESS-2000 Telecommunication Equipment Room (5ESS-2000 통신장비실의 열환경특성과에너지성능 개선방안에 관한 연구)

  • Leigh, Seung-Bok;Cho, Chun-Sik
    • KIEAE Journal
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    • v.4 no.4
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    • pp.19-26
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    • 2004
  • The purpose of this study was to evaluate the thermal environment of present state and energy consumption and to verify the improvement of energy performance applying free cooling in 5ESS-2000 telecommunication equipment room. Analysis program is used the DOE-2.1E and commercial CFD code, Star-CD. The results of the simulation show that free cooling could reduce 42.1% of cooling energy, increase 48.5% of heating energy because introduced outdoor air must heating and humidification. Therefore free cooling could reduce yearly 34,609.9 kWh of heating and cooling energy and this is reaching to 21.6% of total energy.

Effect of impeller geometrical parameter on the performance of a centrifugal (임펠러 형상변수가 원심펌프 성능에 미치는 영향)

  • Kim, Sung;Choi, Young-Seok;Kim, Joon-Hyung;Yoon, Joon-Yong
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.1303-1308
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    • 2008
  • This paper presents effects of impeller geometrical parameters on the performance of a centrifugal pump impeller. The effects of meridional parameters and vane plane development parameters on the performance of the impeller were numerically studied using a commercial CFD code and DOE(design of experiments) software. Geometrical parameters in a method of meridional view and vane plane development were selected and defined to generate the 3D impeller shape. The response variables are defined in a total head and efficiency curve with flow rate. The influences of selected design variables on the various objective functions were examined as a result of the calculation using 2k factorial.

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