• Title/Summary/Keyword: Cyclic fatigue failure

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Low-cycle fatigue evaluation for girth-welded pipes based on the structural strain method considering cyclic material behavior

  • Lee, Jin-Ho;Dong, Pingsha;Kim, Myung-Hyun
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.12 no.1
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    • pp.868-880
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    • 2020
  • One of the main concerns in the structural integrity of offshore pipelines is mechanical damage from external loads. Pipelines are exposed to fatigue failure in welded joints due to geometric discontinuity. In addition, fatigue loads such as currents, waves, and platform motions may cause significant plastic deformation and fracture or leakage within a relatively low-cycle regime. The 2007 ASME Div. 2 Code adopts the master S―N curve for the fatigue evaluation of welded joints based on the mesh-insensitive structural stress. An extension to the master S―N curve was introduced to evaluate the low-cycle fatigue strength. This structural strain method uses the tensile properties of the material. However, the monotonic tensile properties have limitations in describing the material behavior above the elastic range because most engineering materials exhibit hardening or softening behavior under cyclic loads. The goal of this study is to extend the cyclic stress-strain behavior to the structural strain method. To this end, structural strain-based procedure was established while considering the cyclic stress-strain behavior and compared to the structural strain method with monotonic tensile properties. Finally, the improved prediction method was validated using fatigue test data from full-scale girth-welded pipes.

Effect of Internal Stress on Cyclic Fatigue Failure in ProTaper Universal (ProTaper Universal에 축적된 내부 응력이 피로 파절에 미치는 영향)

  • Jo, Yun-Sung;Kim, Jin-Woo;Cho, Kyung-Mo;Park, Se-Hee
    • Journal of Dental Rehabilitation and Applied Science
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    • v.28 no.1
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    • pp.57-66
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    • 2012
  • The purpose of this study was to evaluate the relation between intentionally induced internal stress and cyclic fatigue failure of ProTaper Universal. ProTaper Universal (Dentsply Maillefer) S1, S2, F1, F2, F3, F4 and F5 (25 mm length) were used in this study. To give the internal stress, the ProTaper Universal were put into the .02 taper Endo-Training-Bloc (Dentsply Maillefer) until auto-stop by torque controlled motor. The rotation speed was 300 rpm and torque value was 1.0 Ncm. ProTaper Universal were grouped by the induced number of internal stress and randomly distributed among one control group and three experimental groups (n=10). The four groups were Stress 0 (control), Stress 1, Stress 2 and Stress 3. These instruments were rotated until separation. For cyclic fatigue measurement, inclined plane was used and time for separation was recorded. It was statistically analyzed using two-way ANOVA and Duncan post-hoc test at 95% confidential level. In all ProTaper Universal, there was statistically significant decrease on time for separation in Stress 3. In F2 and F3, there were statistically significant difference between control group and all experimental groups. And in F4 and F5, Stress 2 and 3 groups showed significantly lower cyclic fatigue resistance from Stress 0 group. In the limitation of this study, cyclic fatigue failure of ProTaper Universal is influenced by accumulated internal stress.

Comparison of cyclic fatigue life of nickel-titanium files: an examination using high-speed camera

  • Ozyurek, Taha;Keskin, Neslihan Busra;Furuncuoglu, Fatma;Inan, Ugur
    • Restorative Dentistry and Endodontics
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    • v.42 no.3
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    • pp.224-231
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    • 2017
  • Objectives: To determine the actual revolutions per minute (rpm) values and compare the cyclic fatigue life of Reciproc (RPC, VDW GmbH), WaveOne (WO, Dentsply Maillefer), and TF Adaptive (TFA, Axis/SybronEndo) nickel-titanium (NiTi) file systems using high-speed camera. Materials and Methods: Twenty RPC R25 (25/0.08), 20 WO Primary (25/0.08), and 20 TFA ML 1 (25/0.08) files were employed in the present study. The cyclic fatigue tests were performed using a dynamic cyclic fatigue testing device, which has an artificial stainless steel canal with a $60^{\circ}$ angle of curvature and a 5-mm radius of curvature. The files were divided into 3 groups (group 1, RPC R25 [RPC]; group 2, WO Primary [WO]; group 3, TF Adaptive ML 1 [TFA]). All the instruments were rotated until fracture during the cyclic fatigue test and slow-motion videos were captured using high-speed camera. The number of cycles to failure (NCF) was calculated. The data were analyzed statistically using one-way analysis of variance (ANOVA, p < 0.05). Results: The slow-motion videos were indicated that rpm values of the RPC, WO, and TFA groups were 180, 210, and 425, respectively. RPC ($3,464.45{\pm}487.58$) and WO ($3,257.63{\pm}556.39$) groups had significantly longer cyclic fatigue life compared with TFA ($1,634.46{\pm}300.03$) group (p < 0.05). There was no significant difference in the mean length of the fractured fragments. Conclusions: Within the limitation of the present study, RPC and WO NiTi files showed significantly longer cyclic fatigue life than TFA NiTi file.

Fatigue Life Prediction of Stainless Steel Using Acoustic Emission (음향방출법을 이용한 스테인레스강 피로수명 예측)

  • Kim, Y.H.;Jung, C.K.;Yang, Y.C.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.193-198
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    • 2001
  • The feasibility of the acoustic emission technique in predicting the residual fatigue life of STS304 stainless steel is presented. Acoustic emission was continuously monitored during the fatigue tests. Considerable acoustic emission occurred during the first few cycles. Acoustic Emission increased rapidly at about 90% of the fatigue life, clear and ample warning of impending fatigue failure was observed. Fatigue damage accumulation was evaluated in terms of an AE cumulative counts. The AE cumulative counts may be taken as an indicator of fatigue cumulative damage. Fatigue damages corresponding to 20, 40, 60 and 80% of the total life were induced at a cyclic stress amplitude. The specimens with and without fatigue damage were subjected to tensile tests. In tensile tests, the total cumulative counts were reduced with increasing fatigue damage. It was observed that the residual tensile strength of material did not change significantly with prior cyclic loading damages.

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Comparative analysis of torsional and cyclic fatigue resistance of ProGlider, WaveOne Gold Glider, and TruNatomy Glider in simulated curved canal

  • Pedro de Souza Dias;Augusto Shoji Kato;Carlos Eduardo da Silveira Bueno;Rodrigo Ricci Vivan;Marco Antonio Hungaro Duarte ;Pedro Henrique Souza Calefi ;Rina Andrea Pelegrine
    • Restorative Dentistry and Endodontics
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    • v.48 no.1
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    • pp.4.1-4.10
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    • 2023
  • Objectives: This study aimed to compare the torsional and cyclic fatigue resistance of ProGlider (PG), WaveOne Gold Glider (WGG), and TruNatomy Glider (TNG). Materials and Methods: A total of 15 instruments of each glide path system (n = 15) were used for each test. A custom-made device simulating an angle of 90° and a radius of 5 millimeters was used to assess cyclic fatigue resistance, with calculation of number of cycles to failure. Torsional fatigue resistance was assessed by maximum torque and angle of rotation. Fractured instruments were examined by scanning electron microscopy (SEM). Data were analyzed with Shapiro-Wilk and Kruskal-Wallis tests, and the significance level was set at 5%. Results: The WGG group showed greater cyclic fatigue resistance than the PG and TNG groups (p < 0.05). In the torsional fatigue test, the TNG group showed a higher angle of rotation, followed by the PG and WGG groups (p < 0.05). The TNG group was superior to the PG group in torsional resistance (p < 0.05). SEM analysis revealed ductile morphology, typical of the 2 fracture modes: cyclic fatigue and torsional fatigue. Conclusions: Reciprocating WGG instruments showed greater cyclic fatigue resistance, while TNG instruments were better in torsional fatigue resistance. The significance of these findings lies in the identification of the instruments' clinical applicability to guide the choice of the most appropriate instrument and enable the clinician to provide a more predictable glide path preparation.

Fatigue performance evaluation of reinforced concrete element: Efficient numerical and SWOT analysis

  • Saiful Islam, A.B.M.
    • Computers and Concrete
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    • v.30 no.4
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    • pp.277-287
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    • 2022
  • Due to the scarcity of extortionate experimental data, fatigue failure of the reinforced concrete (RC) element might be achieved economically adopting nonlinear finite element (FE) analysis as an alternative approach. However, conventional implicit dynamic analysis is expensive, quasi-static method overlooks interaction effects and inertia, direct cyclic analysis computes stabilized responses. Apart from this, explicit dynamic analysis may provide a numerical operating system for factual long-term responses. The study explores the fatigue behavior based on a simplified explicit dynamic solution employing nonlinear time domain analysis. Among fourteen RC beams, one beam is selected to validate under static loading, one under fatigue with the experimental study and other twelve to check the detail fatigue behavior. The SWOT (Strength, Weakness, Opportunities, Threats) analysis has been carried out to pinpoint the detail scenario in the adoption of numerical approach as an alternative to the experimental study. Excellent agreement of FE and experimental results is seen. The 3D nonlinear RC beam model at service fatigue limits is truthful to be used as an expedient contrivance to envisage the precise fatigue behavior. The simplified analysis approach for RC beam under fatigue offers savings in computation to predict responses providing acceptable accuracy rather than the complicated laboratory investigation. At higher frequency, the flexural failure occurs a bit earlier gradually compared to the repeated loading case of lower frequency. The deflection increases by 6%-10% at the end of first cycle for beams with increasing frequency of cyclic loading. However, at the end of fatigue loading, greater deflection occur earlier for higher load range because of more rapid stiffness degradation. For higher frequency, a slight boost in concrete compressive strains at an initial stage of loading has been seen indicating somewhat stepper increment. Stiffness degradation in larger loading cycle at same duration escalates the upsurge of the rate of strain in case of higher frequency.

Low Cycle Fatigue Life Prediction of HSLA Steel Using Total Strain Energy Density (전변형률 에너지밀도를 이용한 고강도 저 합금강의 저주기 피로수명 예측)

  • Kim, Jae-Hoon;Kim, Duck-Hoi
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.166-175
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    • 2002
  • Low cycle fatigue tests are performed on the HSLA steel that be developed for a submarine material. The relation between strain energy density and numbers of cycles to failure is examined in order to predict the low cycle fatigue life of HSLA steel. The cyclic properties are determined by a least square fit techniques. The life predicted by the strain energy method is found to coincide with experimental data and results obtained from the Coffin-Manson method. Also the cyclic behavior of HSLA steel is characterized by cyclic softening with increasing number of cycle at room temperature. Especially, low cycle fatigue characteristics and microstructural changes of HSLA steel are investigated according to changing tempering temperatures. In the case of HSLA steel, the $\varepsilon$-Cu is farmed in $550^{\circ}C$ of tempering temperature and enhances the low cycle fatigue properties.

Low Cycle Fatigue Characteristics of High Strength Low Alloy Steel (고강도 저합금강의 저주기 피로특성)

  • Kim, Jae-Hoon;Kim, Duck-Hoi;Lee, Jong-Hyun;Cho, Seong-Seock;Jeon, Byoung-Hwan
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.169-174
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    • 2001
  • Low cycle fatigue tests are performed on high strength low alloy steels that be developed for submarine material. The relation between absorbed plastic strain energy and numbers of cycle to failure is examined in order to predict the low cycle fatigue life of structural steels by using plastic strain energy method. The cyclic properties are determined by a least square fit techniques. The life predicted by the plastic strain energy method is found to coincide with experiment data and results obtained from the Coffin-Manson method. Also the cyclic behavior of structural steels is characterized by cyclic softening with increasing number of cycle at room temperature. Especially, low cycle fatigue characteristics and microstructural changes of structural steels are investigated according to changing tempering temperatures. In the case of PFS steels, the $\varepsilon$-Cu is formed in 550C of tempering temperature and enhances the low cycle fatigue properties.

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Investigation of a new steel-concrete connection for composite bridges

  • Papastergiou, Dimitrios;Lebet, Jean-Paul
    • Steel and Composite Structures
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    • v.17 no.5
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    • pp.573-599
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    • 2014
  • A new type of connection for steel-concrete composite bridges was developed by the Steel Structures Laboratory of Ecole Poytechinque $F{\acute{e}}d{\acute{e}}rale$ de Lausanne. Resistance to longitudinal shear is based on the development of shear stresses in the confined interfaces which form the connection. Confinement is provided by the reinforced concrete slab which encloses the connection and restrains the uplift (lateral separation) of the interfaces by developing normal stresses. The experimental investigation of the interfaces, under static and cyclic loading, enabled the development of the laws describing the structural behaviour of each interface. Those laws were presented by the authors in previous papers. The current paper focuses on the continuity of the research. It presents the experimental investigation on the new connection by means of push-out tests on specimens submitted to static and cyclic shear loading. Investigation revealed that the damage in the connection, due to cyclic loading, is expressed by the accumulation of a residual slip. A safe fatigue failure criterion is proposed for the connection which enabled the verification of the connection for the fatigue limit state with respect to the limit of fatigue. A numerical model is developed which takes into account the laws describing the interface behaviour and the analytical expressions for the confinement effect, the latter obtained by performing finite element analysis. This numerical model predicts the shear resistance of the connection and enables to assess its fatigue limit which is necessary for the fatigue design proposed.

A study of the cause of metal failure in treatment of femur shaft fracture - Fractographical and clinical analysis of metal failure- (대퇴골 간부 골절시 사용한 금속물의 금속부전(Metal failure)의 기전에 대한 연구)

  • Jeon, Chun-Bae;Seo, Jae-Sung;Ahn, Jong-Chul;Ahn, Myun-Whan;Ihn, Joo-Chyl
    • Journal of Yeungnam Medical Science
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    • v.7 no.1
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    • pp.81-93
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    • 1990
  • The author fractographically analyized the cause of metal failure(the first time this procedure has been used for this metal failure)and also analyized it clinically. In this study, I selected eight cases which have been analyized fractographically. In all these cases, the analysis was done after treatment of metal failure of implants internally fixed to femur shaft fractures at the Department of Orthopedic Surgery, Yeung-Nam University Hospital during the six year period from May 1983 to September 1989. 1. Metal failure occured in five dynamic-compression plates, one Jewett nail, one screw in Rowe plate, and one interlocking nail. 2. The clinical cause of metal failure was deficiency of medial butress in five cases, incorrect position of implant in one case, and incorrect selection of implant in two cases. 3. The time interval between internal fixation and metal failure was four months in one case, between five months to twelve months in six cases, three years in one case. 4. The fractographically analytical cause of metal failure was ; first, impact failure, one case, second, fatigue failure, six cases, machining mark(stress liser), four cases type : low consistent cyclic fatigue failure irregular cyclic fatigue failure third, stress corrosion crack, one case. 5. 316L Stainless Steel has good resistance to corrosion. However, when its peculiar surface film is destroyed by fretting, it shows pitting corrosion. This is, perhaps, the main cause of metal failure. 6. It is possible that mechanical injury occured in implants during the manufacturing of implants or that making a screw hole is the main cause of metal failure.

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