• 제목/요약/키워드: Cutting velocity

검색결과 177건 처리시간 0.033초

Laser-assisted machining에서 질화규소 시편의 표면온도와 절삭특성에 관한 연구 (Investigation of the Surface Temperature and Cutting Characteristics of Silicon Nitride in Laser-Assisted Machining)

  • 임세환;이제훈;신동식;김종도;김주현
    • 한국레이저가공학회지
    • /
    • 제12권1호
    • /
    • pp.25-33
    • /
    • 2009
  • In laser-assisted machining (LAM), laser beam is used to locally increase the temperature of a workpiece and thus to enhance the machinability. In order to set the temperature of the material removal area of a workpiece at an optimal value, process parameters, such as laser power, feed rate, and rotational velocity, have to be carefully controlled. In this work, the effects of laser power and feed rate on the temperature distribution of a silicon nitride rotating at a constant velocity were experimentally investigated. Using a pyrometer, temperatures at various locations of the silicon nitride were measured both in circumferential and axial directions. The measured temperatures were fitted to a quadratic equation to approximate the temperature at the cutting location. The machining results showed that cutting force and tool wear were decreased when the temperature at the cutting location was increased.

  • PDF

Evaluation of rock cutting efficiency of the actuated undercutting mechanism

  • Jeong, Hoyoung;Wicaksana, Yudhidya;Kim, Sehun;Jeon, Seokwon
    • Geomechanics and Engineering
    • /
    • 제29권3호
    • /
    • pp.359-368
    • /
    • 2022
  • Undercutting using an actuated disc cutter (ADC) involves more complex cutting mechanism than traditional rock cutting does, requiring the application of various new cutting parameters, such as eccentricity, cutter inclination angle, and axis rotational speed. This study presents cutting-edge laboratory-scale testing equipment that allows performing ADC tests. ADC tests were carried out on a concrete block with a specified strength of 20 MPa, using a variety of cutting settings that included penetration depth (p), eccentricity (e), and linear velocity (v). ADC, unlike pick and disc cutting, has a non-linear cutting path with a dynamic cutting direction, requiring the development of a new method for predicting cutting force and specific energy. The influence of cutting parameters to the cutter forces were discussed. The ratio of eccentricity to the penetration depth (e/p) was proposed to evaluate the optimal cutting condition. Specific energy varies with e/p ratio, and exhibits optimum values in particular cases. In general, actuated undercutting may potentially give a more efficient cutting than conventional pick and disc cutting by demonstrating reasonably lower specific energy in a comparable cutting environment.

문서세단기의 커터날 형상, 크기, 배열과 절단특성에 관한 연구 (The Study on Cutting Characteristic according to a Shape, Size and Array of Cutter for Paper Shredder)

  • 이위로;이동규;김민호
    • 한국정밀공학회지
    • /
    • 제23권1호
    • /
    • pp.56-63
    • /
    • 2006
  • The aim of this study is to find the best cutting conditions as analyzing cutting process of paper shredder and shape of cutter. The test has been done variation of torque and cutting velocity according to load. When shape of cutter and distance between cutter and shaft are changed, The variation of cutting force according to cutting angle and load is geometrically analyzed. The result of geometrical analysis is presented that the radius and array of cutter is the method to improve torque of paper shredder. In this paper it is presented as basic method of design to improve cutting performance of paper shredder.

절삭공구와 절삭유가 가공부위 표면거칠기에 미치는 영향에 관한 연구 (A Study of the Effectives for Surface Roughness by Cutting Angle and Cutting Fluid)

  • 최성윤;권대규
    • 한국기계가공학회지
    • /
    • 제17권1호
    • /
    • pp.57-62
    • /
    • 2018
  • In this report, Cutting of metals are basically existence of fundamentally important cutting method. It is necessary task for the advanced technical production which are need more precision and efficient to over an idealistic surface roughness. This study is resulted through cutting the row materials of SM45C, in the diluted solubility water type of cutting fluids twenty times and forty times as many as that water, by variable in the velocity, feed rate, depth of cut, comparing the examine under same cutting conditions.

볼 엔드밀 가공의 유연 절삭력 모델에 관한 연구 (A Study on the Flexible Cutting Force Model in the Ball End Milling Process)

  • 최종근;강윤구;이재종
    • 한국공작기계학회논문집
    • /
    • 제12권2호
    • /
    • pp.44-52
    • /
    • 2003
  • This research suggests a cutting force model for the ball end milling processes. This model includes the effect of tool run out and tool deflection. In the proposed model, the flutes of ball end mills are considered as series of infinitesimal elements and each cutting edge is assumed to be straight for the analysis of the oblique cutting process, in which the small cutting edge element has been analyzed as an orthogonal cutting process n the plane including the cutting velocity and the chip-flow vector. Therefor, the cutting forces can be calculated through the model using the orthogonal cutting data obtained from the orthogonal cutting test. In order to enhance the performance of the model, the flutes of ball end mill are defined to keep geometric consistency at the peak of the ball part and the junction with the end mill part. The divided infinitesimal cutting edges are regulated to be even lengths. Some experiments show the validity of the developed model in the various cutting coalitions.

Some Observations on SOIL SOIL-Failure By Linear Blade Using " Stilt" System

  • Mandang, Tinke;Nishimura, Isao
    • 한국농업기계학회:학술대회논문집
    • /
    • 한국농업기계학회 1993년도 Proceedings of International Conference for Agricultural Machinery and Process Engineering
    • /
    • pp.1073-1087
    • /
    • 1993
  • Many investigations have been carried out concerning tillage tool performance, including energy requirement . Since the performance of tillage could also be evaluated through the change of soil , then it is necessary to investigate the soil cutting process and the pattern of soil failure. This study was conducted using indoor soil bin, STILT (Soil Tillage Tool Interaction) system. The result shows that the soil bin experiments could provide the clear understandings about phenomena of soil failure. The movement of sil , the successive failures was clearly visualized. The relations between the horizontal and vertical forces to the linear motion blade, the shear force on the shear plane which devides soil layer into several segments were indicated by the fluctuation/vibration of the recorded resistance and forces. The results show that the horizontal force(Fx) and vertical force (Fz) develope their frequencies as the change of velocity of blade (10, 20, 40 mm/sec) for each cutting angle (35, 45, 60 degrees). Resultant force of Fx and Fz are much influenced by the cutting angle.

  • PDF

초고속 태핑에서 동기오차가 태평특성과 나사품질에 미치는 영향 분석 (Investigation of Influences of Synchronizing Errors on the Tapping Characteristics and Thread Quality in the Ultra-High-Speed Tapping)

  • 이돈진;김선호;안중환
    • 한국정밀공학회지
    • /
    • 제20권9호
    • /
    • pp.40-46
    • /
    • 2003
  • Synchronizing errors between the spindle motor and the z-axis motor directly influences the cutting characteristics and the thread quality in tapping, because the tapping process is accomplished by synchronizing the movement of the z-axis with the revolutionary spindle motion. Generally synchronizing errors are decided by tile parameters of the servo system and commanded velocity. The excessive synchronizing errors which are induced by the parameter mismatch and high cutting velocity can cause tap breakage due to the abrupt increase of cutting torque or damage the thread accuracy by overcutting the already cut threads. In this paper, the influences of the synchronizing errors on the tapping characteristics in the ultra high-speed tapping will be described and a minimum level of synchronizing errors necessary to maintain the quality of the cut thread will be presented.

절삭유의 미립화 특성 (Atomization Characteristics of Cutting Fluids)

  • 황준;정의식;정진열;황덕철
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.943-946
    • /
    • 2002
  • This paper presents atomization characteristics of cutting fluids. To analyze the behavior characteristics of cutting fluid, analytical approach and experimental measurement were performed to predict the aerosol size, velocity and concentration due to cutting fluid atomization mechanism in machining operation. The established analytical model which is based on atomization theory analyzes the cutting fluid motion and aerosol generation in machining process. The predictive models can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

  • PDF

밀링가공에서의 절삭력에 대한 해석적 연구 (An Analytic Approach for Cutting Forces in Milling Process)

  • 김국원;김남웅
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.270-273
    • /
    • 2002
  • This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in milling process from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

  • PDF

달리기 속도와 방향전환 각도에 따른 하지관절 움직임 분석 (The Analysis of Joint Motion of Lower Extremities to Running Velocities and Cutting Angles)

  • 권오복;정철정
    • 한국운동역학회지
    • /
    • 제17권1호
    • /
    • pp.9-16
    • /
    • 2007
  • Cutting movements frequently occur in sports and influence much Lower Extremity injuries. The purpose of this study was to compare joint motion of lower extremities to cutting angles and running velocities. Seven male subjects performed cutting movements to three angles($0^{\circ}$, $30^{\circ}$, $60^{\circ}$). Subjects were instructed to run five meters at a speed of 2.5m/s and 4.5m/s before contacting their right foot on the force plate and then change direction to the left. The Peak hip, knee and ankle joint kinematics were influenced according to the running velocities and cutting angles. In conclusion, Fast running velocity and cutting angle will may influence on the lower extremity joint instability on real game situation.