• 제목/요약/키워드: Cutting system

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생산효율을 고려한 상자형모터회전자의 유효절삭조건에 관한 연구(II) (A Study on the Effective Cutting Conditions of Cage Motor Rotor Considering Production Rate (II))

  • 김희남;이해종;신광호;하상용
    • 한국안전학회지
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    • 제10권2호
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    • pp.46-55
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    • 1995
  • The recent development of NC lathe and machining center have enabled automatic or unmanned manufacturing system for the improvement of production rate. And if you want to introduce automatic or unmanned manufacturing system into the cutting process of cage motor rotor, the selections of effective cutting conditions, rational tool grades and tool angles are necessary. As a result, the selection of cutting conditions, tool grades and tool angles are important factors to production rate.

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절삭조건과 절삭력 파라메타를 이용한 공구상태 진단에 관한 연구(II) -의사결정 - (A Study on the Diagnosis of Cutting Tool States Using Cutting Conditions and Cutting Force Parameters(II) -Decision Making-)

  • 정진용;서남섭
    • 한국정밀공학회지
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    • 제15권4호
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    • pp.105-110
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    • 1998
  • In this study, statistical and neural network methods were used to recognize the cutting tool states. This system employed the tool dynamometer and cutting force signals which are processed from the tool dynamometer sensor using linear discriminent function. To learn the necessary input/output mapping for turning operation diagnosis, the weights and thresholds of the neural network were adjusted according to the error back propagation method during off-line training. The cutting conditions, cutting force ratios and statistical values(standard deviation, coefficient of variation) attained from the cutting force signals were used as the inputs to the neural network. Through the suggested neural network a cutting tool states may be successfully diagnosed.

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정면밀링공정에서 공구상태 변화를 고려한 절삭력예측 모델의 개발 (Development of mechanistic model for cutting force prediction considering cutting tool states in face milling)

  • Lee, S.S.;Kim, H.S.;Lee, Y.M.
    • 한국정밀공학회지
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    • 제12권11호
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    • pp.63-73
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    • 1995
  • A mechanistic force system model considering the flank wear for the face milling process has been developed. The model predicts variation of the cutting forces according to flank wear in face milling over a range of cutting conditions, cutter geometries and cutting process geometries including relative positions of cutter to workpiece and rounouts. Flycutting and multitoth cutting teste were conducted on SS41 mild steel with sintered carbide tool. In order to verify the mechanistic force model considering the flank wear of cutting tools, a series of experiments was performed with single and multitooth cutters in various cutting conditions. The results show good agreement between the predicted and measured cutting force profiles and magnitudes in time and frequency domains.

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절삭 공정의 2축 적응제어 (Adaptive Cutting force Control of 2Axes)

  • 조광섭;우중원;김종원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.653-657
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    • 1996
  • This paper presents adaptive cutting force control in milling process using indirect cutting force measurement. The cutting forces in X, Y, and Z axes are measured indirectly from the sensing current of the feed-drive servo motor. After modelling the feed-drive system of a horizontal machining center, the relation between the cutting force and the servo motor current is analyzed. The pulsating milling forces are measured from the sensing current within the bandwidth of the servo. It is shown that indirect cutting farce measurement can be used in adaptive cutting force control. The adaptive control scheme which is globally convergent and stable is attached to a commercial CNC machining center. Cutting experiments on end milling are performed for diagonal cutting.

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$C^{++}$과 신경망을 이용한 In-process 감시 시스템의 구축 (Construction of In-process Monitoring System using $C^{++}$ and Neural network)

  • 조종래;정윤교
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.95-98
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    • 2002
  • Monitoring of the cutting trouble is necessarily required to do Factory Automation and Intelligent manufacturing system. Therefore, we constructed a monitoring system using neural network in order to monitor of the cutting trouble. From obtained result, it is shown that the cutting trouble can be monitored effectively by neural network

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DECISION SUPPORT SYSTEM FOR CUTTING PARAMETERS SELECTION IN MACHINING PROCESSES USING FUZZY KNOWLEDGE

  • Balazinski, M.;Bellerose, M.;Czogala, E.
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 1993년도 Fifth International Fuzzy Systems Association World Congress 93
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    • pp.798-801
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    • 1993
  • This paper presents the decision support system using fuzzy knowledge to adapt the cutting conditions chosen by a conventional expert system to a particular machine tool, workpiece and clamping system. These preliminary results demonstrate the capability of fuzzy logic to adjust cutting parameters taking into account parameters difficult to quantify.

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농형회전자의 유효절삭조건에 관한 연구(2) (A study on the Effective Cutting Conditions of Cage Motor Rotor(2))

  • 김희남
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1995년도 추계학술대회 논문집
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    • pp.30-36
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    • 1995
  • This paper proposed on the effective cutting conditions of cage motor rotor by turning. If you want to introduce automatic manufacturing system into the cutting process of cage motor rotor, the selections of effective cutting conditions are necessary. The cutting process of cage motor rotor requires the precision and the out of roundness of cage motor rotor. The surface roughness of cutting face. it is very important factor with effect on the magnetic flux density of cage motor rotor. The purpose of this study is to find out the effects of cutting condition. upon adapting this results, we will improve the production rate in the cutting process of cage motor rotor. As a result, the selection of cutting conditions are important factors to production rate. And these are chosen by the investigations of cutting characters and surface roughness. The experimental result, showed that the increase of cutting speed caused the decrease of cutting force and the high surface integrity. The increase of feed rate and increase of depth of cut caused the increase of cutting force and surface roughness. Thus, the effective cutting conditions of cage motor rotor by turing are cutting speed 291m/min, feed rate 0.10mm/rev, depth of cut 0.05mm.

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Orchargrass - Red Clover 초지의 예취빈도와 높이가 목초의 수량과 품질에 미치는 영향 (Effect of Cutting Frequency and Height on the Herbage Yield and Quality of Orchargrass - Red Clover Mixtures)

  • 이형석;이인덕
    • 한국초지조사료학회지
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    • 제14권4호
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    • pp.295-306
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    • 1994
  • The object of this experiment was to suggest the suitable cutting frequency and cutting height for orchardgrass (0G)-red clover(RC) mixtures under the intensive system of short-term pasture utilization. The fields trials were conducted over 3-year period(1991-1993) to evaluate dry matter yield, botanical composition, chemical composition and CP, DDM yield on the cutting frequency (30, 40 and 50 days) and cutting height(5, 7 and 9cm) With decreasing the cutting frequency, the DM yield of OG in the OG-RC mixtures was significantly increased(P

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MOWING PERFORMANCE OF BUSH CUTTER EQUPPED WITH A FIXED BLADE DEVEOPED TO PREVENT BODILY INJURIES IN OPERATION

  • Yamashita, J.;Tsurusaki, T.;Doi, H.;Sekino, M.;Setoguti, R.
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1993년도 Proceedings of International Conference for Agricultural Machinery and Process Engineering
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    • pp.666-675
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    • 1993
  • In order to prevent bodily injuries frequently suffered in using bush cutters, especially from spattered stones, we developed a unique new cutting system equipped with a fixed blade on top of the rotary blade, and checked into the mowing performance of the cutter. From experimental test of mowing efficiency and measuring test of physical stress (O$_2$ consumption and heartbeat rates) , the new cutting system with a fixed blade proved that it keeps good cutting performance with lower peripheral speed of the rotary blade(22m/sec), compared to that of ordinary cutting blade, yielding more safety in operation. Weight of the cutter head is, however, heavier than that of ordinary machine by about 70% which increased a physical stress on the operator with slightly faster heartbeat rates. In mowing along edge of concrete wall, the operator enjoyed using the cutter with no anxiety , owing to function of the fixed blade.

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Low CBN 코팅공구의 SCM440 선삭시 절삭력변화에 관한 연구 (A study on the Cutting Force Variation Comparison between Low CBN and Coated Low CBN Tools in Turning of SCM440)

  • 방홍인;김태영;오성훈
    • 한국기계가공학회지
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    • 제12권1호
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    • pp.9-14
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    • 2013
  • In recent years, high hardness steel is used for most of the material in many areas including aircraft, nuclear power, space exploration and automotive parts. Low CBN tools are widely used in industrial field which can effectively process high hardness steel of HRC 45 or harder. The results of this study demonstrated, when high hardness steel, SCM440 is turned with Low CBN tools coated with TiN and TiAlN coatings respectively, that both the thrust force and cutting force tends to increase with more increase in cutting force than thrust force, as the feed rate increases at constant cutting speed. In addition, the size of the cutting force and thrust force does not change with the increased cutting speed at the same feed rate, but the tool life is reduced if the cutting speed is increased to shorten the machining time. Therefore, it is recommended to limit the cutting speed at 250 m/min maximum or less. Furthermore, comparing the cutting force of the three tools at the same cutting condition, Tin coating tool showed the smallest cutting force and Low CBN was the next, and the TiAlN coating tools showed the largest cutting force.