• 반도체디스플레이기술학회지
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• 제17권3호
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• pp.53-58
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• 2018

The modern industry requires the precision machining as well as the high productivity. The machine tool structure should be evaluated in aspects such as durability, static stability, precision rate and the dynamic stability which is one of the most critical characteristics in determining the magnitude of vibrations. In this study, the dynamic properties of a pipe cutting machine were investigated to analyze the structural vibrations of the machine, and further to improve the structural stability and precision machining. Frequency response test and computer simulation have been utilized for the analysis and the design alterations. And the result shows that proposed design alterations can reduce the vibrations of the machine substantially.

• 터널과지하공간
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• 제18권4호
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• pp.289-299
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• 2008

화강풍화암 및 풍화토층 깍기 비탈면의 붕괴 원인 분석을 위해 수행한 안정성 검토 사례를 통해 화강암을 모암으로 하는 지역에 폭넓게 분포하는 화강풍화암 및 풍화토 깍기 비탈면 설계 시 유념해야 할 사항들을 살펴보았다. 지질 및 지반 조사를 통한 지반특성 파악하였으며 한계평형해석 및 수치해석을 통한 안전율 검토, 강우 및 파괴 이력 비교 분석 등 일련의과정을 비탈면 안정성 검토를 위해 수행하였다. 대상 지역 깍기 비탈면의 안정성 검토 결과로서 비탈면의 붕괴 원인은 주로 집중 강우 시 지반조건상 연약한 상부 지반에서의 전단강도 감소에 기인함을 알 수 있었다. 또한, 지하수 유입 경로와도 밀접한 관련이 있는 것으로 분석되었으며, 이를 기초로 비탈면의 안정화를 위한 대책공을 제시하였다.

• 한국정밀공학회지
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• 제20권8호
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• pp.39-46
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• 2003

Productivity and machining performance can be improved by cutting analysis including cutting force prediction, surface error prediction and machining stability evaluation. In order to perform cutting analysis, cutting force coefficients database have to be constructed. Since cutting force coefficients are dependent on cutting condition in the existing research, a large number of calibration tests are needed to obtain cutting force coefficients, which makes it difficult to build the cutting force coefficients database. This paper proposes a generalized method for constructing the cutting force coefficients database us ins cutting-condition-independent coefficients. The tool geometry and workpiece material were considered as important components for database construction. Cutting force coefficients were calculated and analyzed for various helix and rake angles as well as for several workpiece. Furthermore, the variation of cutting force coefficients according to tool wear was analyzed. Tool wear was found to affect tool geometry, which results in the change of cutting force coefficients.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 2002년도 가을 학술발표회 논문집
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• pp.27-43
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• 2002

This paper described two case studies on large scale failure of cutting slope. The kind of rock in both sites predominated limestone and shale respectively. These cutting slopes located in northern area of Gyongbug Province are composed of very complicated and various rock mass. Geological characteristics, causes of failure, proceeding of security diagnose, maintenance method etc. of two sites were carried out to check the cutting slope stability and to provide reasonable maintenance method. This paper may provide the useful data for engineers related with design and construction of large cutting slope.

• International Journal of Precision Engineering and Manufacturing-Green Technology
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• 제5권5호
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• pp.583-591
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• 2018

Tool-chip adhesion impacts on cutting performance significantly, especially in finish cutting process. To promote cutting tools' anti-adhesion property, the concave micro-grooves texture (MGT) and convex volcano-like texture (VLT) were fabricated separately on lathe tools' rake faces by laser surface texturing (LST). Various orientations of MGT and different area densities (9% and 48%) and regions (partial and full) of VLT were considered in textured patterns designing. The following orthogonal cutting experiments, machining of aluminum alloy 5038, analyzed tools' performances including cutting force, cutting stability, chip shape, rake face adhesion and abrasion. It indicated that under dry finish cutting conditions, MGT contributed to cutting stability and low cutting forces, meanwhile friction and normal force reduced by around 15% and 10%, respectively with a weak correlation to the grooves' orientation. High density VLT tools, on the other hand, presented an obvious anti-adhesion property. A $5{\mu}m$ reduction of crater wear's depth can be observed on textured rake faces after long length cutting and textured rake faces presented half size of BUE regions comparing to the flat tool, however, once the texture morphologies were filled or worn, the anti-adhesion effect could be invalid. The bearing ratio curve was employed to analysis tool-chip contact and durability of textured surfaces contributing to a better understanding of anti-adhesion and enhanced durability of the textured tools.

• 한국정밀공학회지
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• 제6권2호
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• pp.77-87
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• 1989

This study is carried out to estimate the influence of cutting speed on the dynamic stability of a drilling machine. The theoretical stabilityu chart is constructed by using the measurd dynamic characteristics of the drilling machine. The critical cutting width and speed predicted from the stability chart show excellent agreements with those measured. Therefore it is confirmed that the analysis technique used in this study is useful for the prediction of the dynamic instability and improvement of the dynamic characteristics of drilling machines.

• 한국지반환경공학회 논문집
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• 제6권2호
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• pp.15-20
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• 2005

도로 주변 절토사면 상부에 시공되는 산마루 측구는 상부로부터 흘러내리는 지표수를 원활히 배수시켜 절개면으로 유입되는 것을 방지한다. 국내의 경우 전 국토의 70%이상이 산악지로 구성되어 있어 도로 개설에 따른 절개면의 발생은 필연적이다. 여름 집중호우와 간극수압의 증가로 인하여 절개면의 불안정성은 증가된다. 그러나 절토사면 상부에 시공되어 있는 산마루측구는 품질관리의 어려움과 배수능력 부족 등의 문제점들이 있다. 따라서, 본 논문에서는 산마루 측구의 깊이와 투수계수에 따른 절토사면의 안전율 변화를 분석하였으며 적절한 측구 설치깊이를 결정하였다.

• 한국생산제조학회지
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• 제22권3호
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• pp.437-446
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• 2013

There have been numerous studies on end milling processes. However, these have been restricted to the application of tools for special cutting purposes. A side milling cutter can handle long, deep, and open slots in a more efficient manner, and it provides the best stability and productivity for this type of milling. In this paper, a method to predict the cutting forces in side milling is described, and simulated cutting forces are compared with those obtained by cutting experiments. In particular, the side milling process easily generates relative motion between the tools and the workpiece because it produces intermittent cutting forces that cause vibrations over a wide frequency range. Therefore, the application of a dynamic cutting model instead of a static cutting model is appropriate to forecast the cutting forces more accurately.

• 한국정밀공학회지
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• 제23권3호
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• pp.39-46
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• 2006

In this work a dynamic cutting force model in ball end milling of inclined surface is introduced. To represent the complex cutting geometry in ball end milling of inclined surface, workpiece is modeled with Z-map method and cutting edges are divided into finite cutting edge elements. As tool rotates and vibrates, a finite cutting edge element makes two triangular sub-patches. Using the number of nodes in workpiece which are in the interior of sub-patches, instant average uncut chip thickness is derived. Instant dynamic cutting forces are computed with the chip thickness and cutting coefficients. The deformation of cutting tool induced by cutting farces is also computed. With iterative computation of these procedures, a dynamic cutting force model is generated. The model is verified with several experiments.

• 한국정밀공학회지
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• 제11권2호
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• pp.85-94
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• 1994

The cutting mechanism of ultrasonic vibration machining is characterized as two phases, that is, an impact at the cutting edge and a reduction of cutting force due to non-contact interval between tool and workpiece. In this paper, in order to identify cutting dynamics of a system with ultrasonically vibrated cutting tool, an ARMA modeling is performed on experimental cutting force signals which have a dominant effect on cutting dynamics. The aim of this study is, through Dynamic Date System methodology, to find the inherent characteristics of an ultrasonic vibration cutting process by considering natural frequency and damping coefficient. Surface roughness and stability of cutting process under ultrasonic vibration are also considered