• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1997.04a
• /
• pp.1063-1067
• /
• 1997

A study of carbide step drill cutting ability is highly progessing the step drill with more then twice diameter rate is so difficult in regrinding and very easy to damage during machining. As the machining of step drill for closed hole is occur to breakage at small diamter poistion, so it is very difficult to machinine. Thue, in this experiment, We investance roundness and surface roghness by machining distance and were identifid that the first distance, 5~10m, was fine with 7 .mu.m but the arround of 15m was happened so much alternation. And we were indentified that after 20m was happend statable machining. The surface roughness was happened the same conditions. So application of stwp drill we think that the selection of cutting conditions need lots consideration and the study of step drill's diameter ratio ratio is carred out.

• Journal of the Semiconductor & Display Technology
• /
• v.14 no.2
• /
• pp.47-52
• /
• 2015

In this paper, the performance of uncoated- and Titanium nitride aluminium TiAlN-PVD coated- carbide twist drills were investigated when drilling aluminium alloy, Al 6061. This research focuses on the optimization of drilling parameters using the Taguchi technique to obtain minimum surface roughness and thrust force. A number of drilling experiments were conducted using the L9 orthogonal array on a CNC vertical machining center. The experiments were performed on Al 6061 material l blocks using uncoated and coated HSS twist drills under dry cutting conditions. Analysis of variance(ANOVA) was employed to determine the most significant control factors. The main objective is to find the important factors and combination of factors influence the machining process to achieve low surface roughness and low cutting thrust force. From the analysis of the Taguchi method indicates that among the all-significant parameters, feed rate are more significant influence on surface roughness and cutting thrust than spindle speed.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.15 no.3
• /
• pp.45-52
• /
• 2006

Burrs formed during face milling operations can be very difficult to characterize since there exist several parameters which have complex combined effects that affect the cutting process. Many researchers have attempted to predict burr characteristics including burr size and shape, using various experimental parameters such as cutting speed, feed rate, in-plane exit angle, and number of inserts. However, the results of these studies tend to be limited to a specific process parameter range and to certain materials. In this paper, the Taguchi method, a systematic optimization method for design and analysis of experiments, is introduced to acquire optimum cutting conditions for burr minimization. In addition, an in process monitoring scheme using an artificial neural network is presented for the prediction of burr types.

• Journal of the Korean Society for Precision Engineering
• /
• v.23 no.2 s.179
• /
• pp.35-42
• /
• 2006

Although the conventional contour parallel tool path obtained from geometric information has been successful to make desirable shape, it seldom consider physical process concerns like cutting forces and chatters. In this paper, an optimized contour parallel path, which maintains constant MRR(material removal rates) at all time, is introduced and the result is verified. The optimized tool path is based on a conventional contour parallel tool path. Additional tool path segments are appended to the basic tool path in order to achieve constant cutting forces and to avoid chatter vibrations at the entire machining area. The algorithm has been implemented for two dimensional contiguous end milling operations with flat end mills, and cutting tests were conducted to verify the significance of the proposed method.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2000.10a
• /
• pp.8-13
• /
• 2000

In this paper, a new adaptive cross-coupling control (CCC) method with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. In addition, a real-time federate adaptation scheme is included in the proposed CCC to regulate cutting force. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy and regulates cutting force more effectively than the existing method.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.18 no.1
• /
• pp.76-82
• /
• 2009

To obtain the surface roughness with nano order, we need a ultra-precision machine, cutting condition, and materials. In this paper, the cutting condition for getting nano order smooth surface of core have been examined experimentally by the ultra-precision machine and diamond wheels. The effects of the cutting velocity, the feed rate and depth of cut on the surface roughness were studied. And also, the surface roughness was measured by the Form Talysurf series PGI 840. The champion data of developed core was surface roughness Rmax 24.6nm, figure accuracy Rmax 68.9nm.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2005.10a
• /
• pp.950-953
• /
• 2005

This study presents development of a multi-way high speed pipe cutting machine to improve production rate of pipe cut pans. In this paper, structural and modal analysis for the developed machine is carried out to check safety of the machine design. The analysis is carried out by FEM simulation using the commercial software, CATIA V5. The machine is modeled by placing proper shell and solid finite elements. The final results of analysis are applied to the design of multi-way high speed pipe cutting machine and the machine is successfully developed.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.21 no.8
• /
• pp.87-92
• /
• 2022

The Al3003 aluminum plate was cut by grinding, milling, sawing, and shearing, and the hard-anodizing surface of the material was investigated. Large burrs were formed during grinding and milling. The brittle anodized film split and migrated along the deformed aluminum surface. During shearing, the hard-anodized film on the blade entry surface cracks and slides along the deforming aluminum. The cutting heat increased the ductility of the aluminum and further promoted burr formation. The oil-based coolant suppressed burrs and prevented chips from sticking to the endmill. It is better to avoid the high cutting speed and slow material feed rate conditions, which increase the cutting temperature and burr in the band saw.

• Journal of the Korean Society for Precision Engineering
• /
• v.22 no.4
• /
• pp.68-75
• /
• 2005

This paper presents a new method for the optimization of feed rate in sculptured surface machining. A NC verification model based on Z-map was utilized to obtain chip load according to feed per tooth. This optimization method can regenerate a new NC program with respect to the commanded cutting conditions and the NC program that was generated from CAM system. The regenerated NC program has not only the same data of the ex-NC program but also the updated feed rate in every block. The new NC data can reduce the cutting time and produce precision products with almost even chip load to the feed per tooth. This method can also reduce tool chipping and make constant tool wear.

• Journal of the Korean Society for Precision Engineering
• /
• v.21 no.12
• /
• pp.21-28
• /
• 2004

In modem manufacturing industries such as the airplane and automobile, aluminum alloys which are remarkable in durability have been utilized effectively. High-speed machining technology for surface roughness quality of workpiece has been applied in these fields. Higher cutting speed and feedrates lead to a reduction of machining time and increase of surface quality. Furthermore, the reduction of time required for polishing or lapping of machined surfaces improves the production rate. Traditional milling process for high speed cutting can be machined with end mill tool. However, such processes are generally cost-expensive and have low material removal rate. Thus, in this paper, face milling cutter which gives high MRR has developed face milling cutter body for the high speed machining of light alloy to overcome the problems. Also vibration experiment to detect natural frequency in free state and frequency characteristics during machining are performed to escape resonance.