• Title/Summary/Keyword: Cutting rate.

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Effect of Growth Regulators, Genotypes and Cutting Position on Rooting and Root Growth of Chrysanthemum zawadskii H. (九折草 揷穗로부터 發根 및 根生長에 미치는 생장조절물질, 九折草 種 및 揷穗位置의 효과)

  • 김정률;유창연;조동하
    • Korean Journal of Plant Resources
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    • v.11 no.3
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    • pp.353-357
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    • 1998
  • This study was conducted to determine the effect of growth regulators, genotype, and cutting position on the rooting and root growth from cutting of Chrysanthemum zawadskii H.. Rooting rate of Keungugeolcho in the treatement of IBA 500 and 1000 ppm was the better than those of other treatments of IAA, NAA and Rooton. Rooting rate differed depending on the genotype. Hangryobonggugeolcho was better than Keungucheolcho in rooting rate. The treatment of rooton remarkably induced many roots from the cuttings of eight accessions of Chrysanthemum zawadskii H.. Also, rooting rate and number of root differed depending on cutting position. When cuttings including shoot tip were cultured on tray containing bed soil, rooting rate and number of root induced from cuttings with shoot tip was higher than when cuttings without shoot tip and with lateral axillary bud were cultured.

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Magnetic separation of Fe contaminated Al-Si cutting chip scraps and evaluation of solidification characteristics (Fe성분이 혼입된 Al-Si 절삭칩 스크랩의 자력선별 및 응고특성 평가)

  • Kim, Bong-Hwan;Kim, Jun-Kyeom;Lee, Sang-Mok
    • Journal of Korea Foundry Society
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    • v.29 no.1
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    • pp.38-44
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    • 2009
  • Magnetic separation of Fe contaminated Al-Si cutting chip scraps was performed for the recyclability assessment. It was also aimed to investigate the casting and solidification characteristics of the cutting chip scraps. The magnetically separated cutting chip scraps were adequately treated for the casting procedure and test specimens were made into a stepped mold inducing different cooling rates. The test specimens were evaluated by the combined analysis of ICP, Spectroscopy, OM-image analyzer, SEM/EDS, etc. Solidification characteristics of cutting chip scraps were examined as functions of Fe content and cooling rate. It is concluded that the magnetic separation process can be utilized to recycle the Fe contaminated Al-Si cutting chip scraps in the high cooling rate foundry process.

A study on automatic selection of optimal cutting condition on machining in view of economics (기계가공시 분당가공비를 고려한 최적 절삭 조건에 관한 연구)

  • 이길우;이용성
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.113-126
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    • 1992
  • Recently the multi-kind, small-amount manufacturing system has been replacing the mass manufacturing system, and domestic machining inustry also is eager to absorb the new technology because of its high productivity and cost reduction. The optimization of the cutting condition has been a vital problem in the machining industry, which would help increase the productivity and raise the international competitiveness. It is intended in this study to investigate the machining costs per unit time which is essential to the analysis of the optimal cutting condition, to computer the cutting speed that lead to the minimum machining costs and the maximum production to suggest the cutting speed range that enables efficient speed cutting, and to review the machining economy in relation to cutting depth and feed. Also considered are the optimal cutting speed and prodution rated in rrelation with feed. It is found that the minimum-cost cutting speed increases and the efficient cutting speed range is reduced as machining cost per unit time increases since the cutting speed for maximum production remains almost constant. The machining cost is also lowered and the production rate increases as the feed increases, and the feed should be selected to satisfy the required surface roughness. The machining cost and production rate are hardly affected by the cutting depth if the cutting speed stays below 100m/min, however, they are subject to change at larger cutting depth and the high-efficient speed range also is restricted. It can be established an adaptive optimal cutting conditions can be established in workshop by the auto-selection progam for optimal operation. It is expected that this method for choosing the optimal cutting conditions might contribute to the improvement of the productivity and reduced the cost. It is highly recommended to prepare the optimal cutting conditionthus obtained for future use in the programing of G-function of CNC machines. If proper programs that automatically select the optimal cutting conditions should be developed, it would be helpful to the works being done in the machine shops and would result in noticeable production raise and cost reduction.

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Observation of Chip Shape and Tool Damage with Interrupted Cutting of Carbon Steel for Machine Structures(SM20C) (기계구조용 탄소강(SM20C)의 단속절삭시 칩의 형상 및 공구손상관찰)

  • Bae, Myung-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.2
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    • pp.103-108
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    • 2018
  • In interrupted cutting, the workpiece has a groove that impacts both the cutting tool and the workpiece. Therefore, cutting tool damage occurs rapidly. In this study, I performed interrupted cutting of carbon steel for machine structures (SM20C) using an uncoated carbide tool (SNMG120404, P20), and observed tool damage, cutting chip shape, and the workpiece surface. Results: Under the specific cutting conditions of feed rate = 0.066 mm/rev, cutting speed = 120 m/min, and depth of cut = 0.1 mm; and feed rate = 0.105 mm/rev, cutting speed = 120 m/min, and depth of cut = 0.2 mm, the observed tool damage was small. Similar chip shape was observed (Expt. No. 1, 3, 7). Workpiece damage was observed (Expt. No. 3, 5, 7, 9).

A study on the investigation of AE during orthogonal metal cutting (2次元 切削時 發생하는 AE에 관한 硏究)

  • Kang, Myung-Soon;Choi, Seong-Joo;Park, Hyun
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.906-915
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    • 1986
  • This study reviewed the theory of acoustic emission applying generation of acoustic emission in metal cutting and proposed a relationship between fundamental cutting parameters and the root mean square (RMS) voltage of the acoustic emission on the basis of the mechanics of the orthogonal cutting operation. Experimental results are presented for 6063-T5 Auminum and the validity of this relationship is evaluated by a series of tests varying cutting speed, feed rate and rake angle in orthogonal cutting. The original formula derived theoretically has been modified in order to utilize independent of fundamental cutting parameters. RMS voltage of acoustic emission depends on cutting speed and strain rate, but it is not much affected by feed rate. Applying lubricant, the drop of RMS level has been observed.

A Study on the Effective Cutting Conditions of Cage Motor Rotor Considering Production Rate ( I ) (생산효율을 고려한 상자형모터 회전자의 유효절삭조건에 관한 연구(I))

  • 김희남;박태문;하상용;이주상;김순채
    • Journal of the Korean Society of Safety
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    • v.10 no.1
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    • pp.9-19
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    • 1995
  • The recent development of NC lathe and machining renter have enabled automatic or unmanned manufacturing system for the improvement of production rate. And if you want to introduce automatic or unmanned manufacturing system into the cutting process of cage motor rotor, the selections of effective cutting conditions, rational tool grades and tool angles are necessary. As a result, the selection of cutting conditions, tool grades and tool angles are important factors to production rate.

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A Study on the Effective Cutting Conditions of Cage Motor Rotor Considering Production Rate (II) (생산효율을 고려한 상자형모터회전자의 유효절삭조건에 관한 연구(II))

  • 김희남;이해종;신광호;하상용
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.46-55
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    • 1995
  • The recent development of NC lathe and machining center have enabled automatic or unmanned manufacturing system for the improvement of production rate. And if you want to introduce automatic or unmanned manufacturing system into the cutting process of cage motor rotor, the selections of effective cutting conditions, rational tool grades and tool angles are necessary. As a result, the selection of cutting conditions, tool grades and tool angles are important factors to production rate.

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A Study on the Surface Roughness Influenced by SM45C Hardness in High Frequency Induction Hardening (고주파열처리에 의한 SM45C 경도가 가공 표면 품위에 미치는 영향에 관한 연구)

  • Kim, W.I.;Heo, S.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.1
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    • pp.1-8
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    • 1993
  • In this paper, the surface roughness influenced by Sm45C hardness in high frequency induction hardening and mechanical characteristics for the changed Hv 598 part and the unchanged hardness Hv 223 part by use of cermet and ceramic cutting tools was experimentally examined. Finally, we could be had some important results by processing surface roughness on cutting conditions such as cutting speed, feed rate, depth of cut and changes of tool nose radius. The results are summarized as follows. 1. In case of the same cutting condition, the hardness of workpiece was high and acquired the best processing surface roughness when the radius of the tool nose had 0.8 mm and feed rate was 0.04 mm/rev. 2. In case of the hardness of workpiece, though the cutting speed didn't have an effect on processing surface roughness, the less feed rate and the more processing surface roughness improved. On the other hand, the low inside the hardness of workpiece, the more cutting speed and the more feed rate increase, the processing surface of roughness improved. 3. Regardless of the hardness of workpiece, the change of the cutting depth didn't have great effect on the surface roughness. 4. On cutting the high surface hardness part with cutting tools of cermet and ceramic, it can be acquired the higher processing surface roughness because it hadn't been taken effect on cutting speed, In case of the cutting process of the low inside hardness part the two cutting tools have acquired the similar processing surface roughness.

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Assessment of Cutting Performance for SM45C using CNC Lathe (CNC에 의한 SM45C 선삭시 절삭성능 평가)

  • 황경충
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.104-116
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    • 1998
  • This paper provides a review of the performance for SM45C using the CNC lathe. Under the constant cutting area, the tool wear for large feed rate is more than the small feed rate, and the progress goes more rapidly as the cutting speed is increased. This is caused by the friction between the workpiece and the bite. The average cutting force increases as the feedrate increases, and decreases as the cutting speed increases. This is because the effective rake/shear angle becomes smaller as the feedrate becomes larger. The higher is the cutting speed and the aspect ratio (the ratio for depth of cut to feedrate), the lower is the cutting force and the surface roughness. Also, for the optimal selection of the cutting conditions, many experimental graphical data were obtained. That is, the cutting force, the tool life, and the surface roughness were measured and investigated as the depth of cut and the feedrate changed. And the size effect was examined as the depth of the cut varied.

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Development of Micro-hole Drilling Machine and Assessment of cutting Performance (마이크로흘 드릴링 머신의 개발 및 절삭성능 평가)

  • 김민건;유병호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.39-44
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    • 2001
  • In this paper, drill fred mechanism, cutting depth measuring device and sensing buzzer of drill contact were investigated in order to develop the micro-hole drilling machine. Also, measuring device of cutting resistance was developed in order to estimate cutting resistance from change of cutting condition. The results show that extremely-low fled rate(less then $17{\mu}m/S$${\mu}{\textrm}{m}$ /s) can be done and cutting depth can be measured by up to 1${\mu}{\textrm}{m}$ with developed drilling machine. Accordingly we could assemble a very cheap micro-hole drilling machine($\phi$ 0.05~0.5 mm). Also we got the some properties of cutting performance i.e. under the same condition, cutting torque decreases as increase of spindle speed and rapid fled of drill brings about the inferior cutting state under low spindle speed.

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