• 제목/요약/키워드: Cutting quality

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A Study on Piston Cutting System with CNC Lathe (피스톤을 선삭가공하기 위한 시스템에 관한 연구)

  • 송충현;김경석;김성식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.107-112
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    • 2001
  • Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

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A Micro Turning Lathe Using Piezo Feed Driver (피에조 이송기구를 이용한 초소형 선반)

  • Ko Tae Jo;Jeong Jong Woon;Chung Byeong Mook;Kim Hee Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.151-158
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    • 2005
  • Micro-machine tool is essential in the micro/meso cutting for the sake of saving of space, resources, and energy. In this research, a micro-turning lathe was fabricated with piezoelectric feed drive mechanism, and motion of each axis was generated by stepwise mechanism with two piezo actuators. The resolution to drive the axis was $0.05{\mu}m$ and position accuracy less than $2{\mu}m$ was assured. From the positioning experiment, piezo feed mechanism is good enough for the micro machine tools. Many fuming experiments were carried out with diamond-cutting tools to evaluate cutting capability of a machine tool. Continuous flow type chip could be obtained even if the cutting speed was very low due to small diameter of workpiece. However, thorough investigation about machineability in micro/meso cutting is inevitable to assure high quality surface roughness in micro machine tool.

Searching Optimal Cutting Condition for Surface Roughness In Turning Operation on Inconel 718 using Taguchi Method (다구찌 방법을 이용한 Inconel 718 소재의 선삭가공에서 표면거칠기 최적화)

  • Cha, Jin-Hoon;Han, Sang-Bo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.295-300
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    • 2010
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions arc tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

INVESTIGATIONS ON DRILLING SCM 440 STEEL WITH ELECTRO STATIC LUBRICANTION (ESL) SYSTEM

  • Reddy, N. Suresh Kumar;Jeon, Kang-Min;Yang, Min-Yang
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1010-1015
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    • 2008
  • The rapid wear rate of cutting tools due to high cutting temperature is a critical problem to be solved in machining of hardened steel. Application of cutting fluid influences the performance of machining because of its lubrication and cooling actions. But, the environmental concerns call for the reduced use of cutting fluids in machining operations. Near-dry machining such as minimum quantity lubrication is regarded as one of the solutions to this difficulty. In the present work, cutting fluid was applied as a high velocity jet at the machining zone continuously at an extreme low rate using a fluid application system developed namely Electro Static Lubrication (ESL) during drilling of hardened steel. The performance of ESL has been compared with that of dry and MQL (minimum quantity lubrication) machining.

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The Improved Cutting Parameter Design of End-milling for SM25C Material (SM25C 재질의 엔드밀 가공을 위한 개선된 절삭파라미터 선정)

  • Im, Sung-Hoon;Kim, Kyeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.31-38
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    • 2012
  • In this paper, we selected primary cutting parameters that influence on surface roughness of cut bottom surface in end-milling for SM25C material. Those are overhang, depth of cut, feed rate and spindle speed. And then performed orthogonal array experiment and ANOVA by Taguchi method to determine that improved level combination of cutting parameters for betterment of working efficiency and surface roughness one of quality characteristics. And we verified a advisability of prediction model by verification test about level combination. From the results, main cutting parameter influences on surface roughness is spindle speed and the next is feed rate.

Optimal Cutting Conditions of Surface Roughness for Inconel 718 Alloy in Turning Operation (선삭가공시의 인코넬 718합금의 표면거칠기 최적 절삭조건)

  • Park, Jong-Min;Choi, Won-Sik;Kwon, Soon-hong;Cha, Jinhoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.48-53
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    • 2009
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions are tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

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Research for Patent Application Tendency in the Super Fine Machining System Using the Wet Waterjet (습식워터젯을 채용한 초정밀 절삭 가공시스템의 특허동향조사에 관한 연구)

  • Kim, Sung-Min;Ko, Jun-Bin;Park, Hee-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.1
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    • pp.1-12
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    • 2009
  • Presently, the semiconductor industry has the chronic problem. In the semiconductor industry, it has the semiconductor wafer, a package, the optical filter cut by using the saw blade, the mold, a laser etc. The cutting technique has the difficulty due to the rising of the production cost by the wearing of mold, the poor quality problem due to generated heat at the moment of cutting procedure and curve cutting etc. The goal of this time of national research and development project is develop the apparatus for solving the problem that the existing cutting technique has. The technology is so called waterjet abrasive method. This technology will be mainly applied to cut a semiconductor package and a wafer. Two important things to be considered are ripple effect(in other words, the scale of a market) and simplicity of an application.

A Study on the Cutting Characteristics of Glass Fiber Reinforced Plastics by Tool Materials and Type (유리섬유강화 플라스틱의 공구재질 및 형상에 따른 절삭특성에 관한 연구)

  • An, Sang-Ook;Noh, Sang-Lai
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1216-1224
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    • 1996
  • In the use of glass fiber reinforced plastics it is often necessary to cutting the components, but the cutting GFRP is often made difficult by the delamination of composites and the short tool life. In this paper, the machinability of GFRP by mean of tool materials and type was experimentally investigated. By proper selection of cutting tool material and type excellent machining of this workpiece is achieved. The surface quality relate closely with the feed rate and cutting tools.

The Proposition of Improvement Cutting Criteria for Tending Operation in a Natural Deciduous Forest (천연활엽수림 보육 시업을 위한 개선벌 대상목 선정 기준 적용)

  • Kim, Ji Hong;Kang, Sung Kee
    • Journal of Forest and Environmental Science
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    • v.20 no.1
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    • pp.40-50
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    • 2004
  • This study was conducted to provide appropriate tending operation strategies for the natural deciduous forest, by the method of evaluating the stand quality, suggesting the removal plan for the undesirable trees, and predicting improvement cutting practice by tree quality evaluation. The results showed that average number of trees per ha was 717 stems, average DBH was 21.1cm. and average height was 13.6m. Canopy dominant species were in the order of Quercus serrata, Q. variabilis, Q. mongolica, Styrax obassia, and Ulmus davidiana var. japonica. Based on grades of four tree form factors for all tree in the study plots, we estimate the change of tree numbers. DBH and height with the improvement cutting by different tree grade. When the higher tree grade was applied to tending operation, the number of stem was decreased, but the values of DBH and height were not changed much, predicted to improve the stand quality.

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Hygienic Quality of Beef and Distribution of Pathogens during Cut-Meat Processing (식육의 처리 단계별 미생물 오염실태와 병원성 미생물의 분포)

  • 오영숙;이신호
    • Journal of Food Hygiene and Safety
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    • v.16 no.2
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    • pp.96-102
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    • 2001
  • Bacteriological quality of beef carcass and distributions of pathogens in beef processing environments were investigated to improve the hygienic quality of fresh beef. Total bacterial contamination of carcass surface in slaughtering process and cutting board in cut-meat process showed 10$^{5}$ -10$^{6}$ CFU/$\textrm{cm}^2$ and 10$^{5}$ CFU/$\textrm{cm}^2$ in summer, respectively. The viable bacterial count of cotton glove was similar to that of cutting board during and entire period of year. Microbial contamination of carcass surface, cutting board, cotton glove and deboned meat showed the highest in summer and the lowest in winter during the year. Escherichia coli O157, Pseudomonas aeruginosa, Klebsiella. ornithinolytica, Staphylococcus aureus, E coli, Tatumella. ptyseos, Serratia odorifera, Aero-monas sobria, Enterobacter cloacae and Flavimonas oryzihabitans were isolated from carcass surface during slaughter treatments. S. aureus, Listeria grayi and L. monocytogenes were isolated from cutting board and L. grayi, Erwinia spp. Salmonella app. and S. aureus were isolated from cotton glove in cut-meat process environments. Citrobacter freundii; L. monocytogenes; and S. aureus were isolated from deboned meat.

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