• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.2
• /
• pp.114-123
• /
• 1998

In the end milling process, the information of the surface errors plays an important role in adaptive control systems for precision machining. As the measuring accuracy of the surface errors directly matches the control's, it is an important factor for evaluating the performance of the system. In order to obtain the surface errors, the prediction using the cutting force, torque, motor power etc. is frequently practiced owing to the easiness in measurement. In the implementation of the prediction, the information on the cutting depths make it concrete and precise. Actually the axial depth of cut limits the range of the calculation. In general, it is not easy to know the cutting depths due to irregular shape of workpieces, inaccurate positioning of them on the table of machine tool, and machining error in the previous cutting. In addition to, even if cutting depths are informed, it is difficult to match the individual position of the cutter on the varying shape of the work material. This work suggests an algorithm estimating the cutting depths based on cutting force and makes it precise to predict the surface error. The proposed algorithm can be applied in more extensive cutting situations, such as presence of the tool wear, change of the work material hardness, etc.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.10a
• /
• pp.1019-1022
• /
• 2002

Pipe-cutting machines have been used in many fields. Recently, an automatic pipe-cutting machine that uses magnet has born developed. In this paper, a magnetic-type automatic pipe-cutting machine that attaches itself and performs unmanned cutting process is proposed. It is designed that there is a room at the bottom of its body to contain a magnet. And it uses magnetic force between the magnet and the pipe surface to prevent slip and to attach the machine to the pipe against gravity. Also the magnetic force is adjustable by changing the gap between the magnet and the pipe. This machine is, however, necessary to control cutting velocity for the elevation of work efficiency and the adjustable faculties. During pipe cutting process, the gravity acting on the pipe-cutting machine widely varies. That is, the cutting machine gets fast when moving from the top to the bottom of the pipe and slow when moving from the bottom to the top. Actually the system is kind of a non-linear system where the gravity is function of climbing angle of the cutting machine along the pipe. Especially jerking motion is critical. Therefore, authors design the non-linear controller that estimates the current position of the machine along the pipe and compensates the effect of gravity in this paper. It receives the feed back signal from the encoder.

• Journal of the Korean Society for Precision Engineering
• /
• v.16 no.6
• /
• pp.83-89
• /
• 1999

This paper presents the in-process runout compensation methodology to improve the surface quality of circular contouring cut in end milling process. The runout compensation system is based on the manipulation of workpiece position relative to cutter in minimizing the cutting force oscillation at spindle frequency. the basic concept of this approach is realized on a end milling machine whose machining table accommodates a set of orthogonal translators perpendicular to the spindle axis. The system performed that measuring the runout related cutting force component, formulating PI controlling commands, and the manipulating the workpiece position to counteract the variation of chip load during the circular contouring cut. To evaluate the runout compensation system performance, experimental study based on the implementation of two-axes PI force control is presented in the context of cutting force regulation and part surface finish improvement.

• Proceedings of the KIPE Conference
• /
• 1998.07a
• /
• pp.352-356
• /
• 1998

This paper is a study about Ac servo motor position and speed control characteristics which depend on feedforward control, the acceleration / deceleration time constant after the interpolation, and PI control, automatic deceleration at corner in order to shape cutting control of feed drive system of the machine tool. The shape error caused by delay of the servo system in the direction of radius at the time of circular cutting is reduced by feedforward control. The shape error generated by the position command delay is minimized by using the acceleration / deceleration time constant after the interpolation. The results were verified to optical machining center experimentation of the machine tool.

• Journal of Institute of Control, Robotics and Systems
• /
• v.12 no.11
• /
• pp.1088-1094
• /
• 2006

In this paper, an auto path generation and an active compliance grinding control using 3-axis farce sensor are presented. These control algorithms enable the grinding robot to follow unknown path of various workpiece shape pattern. The robot is able to go grinding along unknown paths by position controller managing tangential direction angle and cutting speed, with only information about the start position and the end position. Magnitude and direction of normal force are calculated using force data that go through low pass filter. Moreover, normal and tangential directions are separated for force control and velocity control, respectively.

• Journal of The Korean Society of Grassland and Forage Science
• /
• v.9 no.2
• /
• pp.68-76
• /
• 1989

The effect of characteristic of mixture sowing combination on the development of botanical composition was conducted for 12 years on the meadow experiment. The results of this study were summarized as follows. 1. Festuca pratensis lost the expected position of a dominant species. Its vegetation ratio decreased gradually until the last survey year. 2. Arrhenatherum elatius, known as a typical 2-cutting grasss, developed to a dominant species only in the 3- cutting plot without limitation. 3. Alopecurus pratensis, whose feeding value diminishes rapidly, developed to a dominant species regardless of N-fertilization under the condition of 3-cutting, even though the same small amount of seeding was introduced as usual. 4. Trisetum flavescens which causes calcinose exceeded the 40% of vegetation ratio which was the approved rate for feeding at the high N-level (2OOKgIha). 5. Among the introduced, the species showed the significance in quantity were Lotus corniculafus solely in the 2-cutting plot, and Trifolium repens solely in the 3-cutting plot. In the 3-cutting plot legume yet remained under N-fertilization. 6. The appropriate ratio of vegetation for the subordinate species in the mixture sowing combination was easily attained from the least amount of seeding (Gramineae with max. 3Kg/ha, Leguminosae with max. 2kgIha). 7. Into the mixture sowing combination, infiltrated unintroduced species marked more noticeably in the 2- cutting plot than in the 3-cutting plot.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.1 no.2
• /
• pp.89-94
• /
• 1977

So far, high accuracy in-process sensors have been used for controlling the cutting tool, but the method followed in this new system is guite different form previous processes. In this system, after the rough cut the mark indication the pasition of the finished size in put on the cutting surface of the workpiece by ultrasonic or vibration cutting. The cutting is then continued until the mark just disappears, This position being observed by the used of a simple in-proces sensor, The in-prosess sensor in used only to detect the existence or dis apperance of the mark.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.4 no.2
• /
• pp.31-37
• /
• 1995

This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE signal. when rcutting SM45C by End mill in machining center. First of all, end mill have a problem that position of sensor sticking because it is revolution tool, but I think that it can be bained specific character according to sticking Sensor in the Vise. Consequently, the following results have been obtained; 1. Each cutting speed of feed rate over 0.1mm had a tendency to increase linearly according to the RMSAE 2. The level of AE signal at the same cutting area was more sensitive to depth of cut tharn the variation of feed rate 3. In the range of cutting duringqr about 75minqr atqr cutting speed 27m/min flankqr wear turns up aboutqr 0.21mm, aboutqr 0.29mm in the caseqr of about 65minqr at 33/min, qr hereby RMSAE increased rapidly at 0.2mm flank wear, also AE-HIT and CUM-CNTS.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1997.04a
• /
• pp.942-946
• /
• 1997

In this research,we suggest a virtual machining system that can simulate sutting forces at the stage of design. Cutting forces,here, are modeled form the machanistic model of the ball end milling. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived form the z-map data of a CAD model. That is, chip load is the height difference between the cutting tool contact point and the workpiece at arbitrary position. The tool contact point is referred from the cutter location. Form the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

• Journal of the Korean Society for Precision Engineering
• /
• v.22 no.11 s.176
• /
• pp.151-158
• /
• 2005

Micro-machine tool is essential in the micro/meso cutting for the sake of saving of space, resources, and energy. In this research, a micro-turning lathe was fabricated with piezoelectric feed drive mechanism, and motion of each axis was generated by stepwise mechanism with two piezo actuators. The resolution to drive the axis was $0.05{\mu}m$ and position accuracy less than $2{\mu}m$ was assured. From the positioning experiment, piezo feed mechanism is good enough for the micro machine tools. Many fuming experiments were carried out with diamond-cutting tools to evaluate cutting capability of a machine tool. Continuous flow type chip could be obtained even if the cutting speed was very low due to small diameter of workpiece. However, thorough investigation about machineability in micro/meso cutting is inevitable to assure high quality surface roughness in micro machine tool.