• Title/Summary/Keyword: Cutting part

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A Study on the Characteristics of Deep Hole Drilling Process Using Single Edge Drill with Small Diameters (미소직경의 Single Edge형 드릴을 사용한 심공드릴링 공정의 가공특성에 관한 연구)

  • 최성주;이우영;박원규
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.1-8
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    • 2004
  • Applications of the deep hole drilling process can be found in many industries ranging from large aerospace manufacturer to small tool and die shop. Deep hole drilling process with small diameter generally requires high quality and accuracy. But problems which may arise or result from the deep hole drilling process include drill breakage, the generation of a finished part surface which does not satisfy required quality, and process instability. To guaranty the required machining quality and accuracy, it is important to understand and improve the deep hole drilling process. In this study, deep hole drilling experiments using tingle edge drill with small diameter under 2mm have been carried out for difficult to cut materials such as C42CrMo4 and C45pb and the experimental results were analyzed. Feed force and torque versus feed showed linear relationship in both materials. The feed force and torque are decreased as cutting speed is increased but the trends are not uniform in C42CrMo4.

Speed Sensorless Torque Monitoring On CNC Lathe Using Internet (인터넷을 이용한 CNC 선반의 속도 센서리스 토크감시)

  • 홍익준;권원태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.467-470
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    • 2002
  • Internet provides the useful method to monitor the current states of the machine tool no matter where a personnel is monitoring them. In this paper, a monitoring method of the torque of the machine tool's spindle induction motor using internet is suggested. The torque of vector controlled induction motor is estimated without speed measuring sensor. Only stator currents are measured to estimate the magnetizing current which is used to calculate flux linkage, rotor velocity and motor torque. Graphical programming is used to implement the suggested algorithm, to monitor the torque of an induction motor in real time and to make the estimated torque monitored on client computers. To solve the fluctuation problem of estimated torque caused from instantly varying rotating speed of an induction motor, the rotating speed is reconstructed based on the measured current signals. Mechanical part of the machine tool is also reconstructed using the data obtained from preliminary experiments. Torque of the spindle induction motor is well monitored on the client computers with 3% error range under various cutting conditions.

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Seedling Propagation by Stem Cuttings in Yacon

  • Doo, Hong-Soo;Kim, Kyung-Ah;Ryu, Jeom-Ho
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.43 no.3
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    • pp.184-188
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    • 1998
  • Four experiments were conducted to determine growth regulators, their concentrations and treatment time, rooting medium, and plant parts for optimum seedling propagation by stem cuttings in yacon (Polymnia sonchifolia Poepp. & Endl.). NAA was the most effective on rooting, and followed by IBA 2,4-D, and IAA. Dipping the base of cuttings in 50 or 100 ppm solutions of IBA increased rooting ratios. The 100 ppm solution of IBA was 14% higher than the 50 ppm solution for rooting ratios. Rooting medium with equal volumes of clay loam and sand was the most suitable for rooting of cuttings. Cuttings with both terminal bud and the first node or cuttings with both the first and second nodes were higher in rooting ratios than cuttings with only terminal bud or the first or second nodes. Days to rooting was not affected by plant parts.

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Development of an Automated Ordering and Packing Units for Sweet Persimmons (단감 자동정렬 포장장치 개발)

  • 김진현;최중섭;김태욱
    • Journal of Biosystems Engineering
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    • v.27 no.5
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    • pp.399-408
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    • 2002
  • The sweet persimmons are producted 227,394 tons per year in Korea. They are preserved at cold storage after wrapping them in packing vinyl to maintain quality. Using conventional handwork, a skillful worker could probably produce only 1,000 packings a day. Hiring many skilled-labors to wrap sweet persimmons in packing vinyl seems to be difficult because of the recent rural crisis. Therefore, it was necessary to be developed for the automated ordering and packing unit that is convenient and laborsaving. This study were summarized as follows : Success rates of 99%, 100%, and 88% were observed for ordering parts, sealing and cutting films, and sealing films in the inlet part, respectively. The time required per 1 cycle was 16 seconds and the developed unit performed 225 cycles an hour. The unit showed an ability of 1,125 pieces per hour. Therefore, the productivity was 10 times greater than that of skillful handwork.

Development of Pump Selection Computer Program with Pump Performance Viscosity Correction Function (점도보정을 고려한 펌프선정 프로그램 개발)

  • Kim, Jin-Kwon;Jeon, Sang-Gyu
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.189-192
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    • 2004
  • Utilizing pump selection softwares is becoming a new general trend in pump industries, substituting the old fashioned pump catalogs. One of the most powerful pump selection softwares is developed, which features pump performance viscosity correction function as well as pump selection based on the exact pump performance curves, NPSH warning, automatic determination of impeller diameter cutting to meet the customer's performance specification, performance simulation for the rpm and diameter variation, standard motor recommendation according to the motor standards and enclosure types and automatic pump datasheet generation for sales submission, automatic pump drawings and dimension generation for installation check and part preparation. This software provides pump distributors and customers with a quick, easy and exact pump selection, various performance curves review (system curves, performance curve of series or parallel operation) of the selected pumps.

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Promotion of Rootability of the Cuttings of Dendropanax morbifera Lev (황칠나무의 揷木發根力 增進)

  • 김세현
    • Korean Journal of Plant Resources
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    • v.11 no.2
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    • pp.157-162
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    • 1998
  • This study was conducted to examine the effects of media, crown position, clone ,a nd plant growth substances upon the rootability of cuttings for the establishment of the method of mass production by cutting of Dendropanax morbifera Lev. the artifical soil mixtureof vermiculite, perlite and peatmoss (1 : 1 : 1 v/v/v) with IBA 100mg /l treatment was most effective on the rooting rate (85%) was obtained with semihardwood cuttings, which were collected early-August after the first growing seasons. The effect of crown position on rooting of cuttings were obsreved. Average percentage rooting of cuttings on crown position showed 78% , 72% and 65% in middle , upper and lower part with IBA 100mg/l treatment , respectively. Among the four treatment levels of IBA, the highest rooting rate was observed in 100mg/l IBA treatment.

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A Development of Fixture Planning Module using Machine Learning (기계 학습을 이용한 치구 공정 계획 모듈의 개발)

  • 김선우;이수홍
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.2
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    • pp.111-121
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    • 1997
  • This study intends to develop a fixture planning module as a part of the planning system for cutting. The fixture module uses machine learning method to reuse previous failure results so that the system can reduce the repeated failures. Machine learning is one of efforts to incorporate human reasoning ability into a computerized system. A human expert designs better than a novice does because he has a wide experience in a specific area. This study implements the machine learning algorithm to have a wide experience in the fixture planning area as a human expert does. When the fixture planner finds a setup failure for the suggested operations by a process planner, it makes the process planner store its attributes and other information for the failed setup. Then the process planner applies the learned knowledge when it meets a similar case so that the planner can reduce possibility of setup failure. Also the system can teach a novice user by showing a failed setup with a modified setup.

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Freezing Methods of Canine Semen to Achieve Good post-Thaw Viability of Sperm (개 정액의 융해후 정자의 생존율 향상을 위한 동결 방법)

  • 지동범;김용준
    • Journal of Veterinary Clinics
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    • v.17 no.2
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    • pp.420-430
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    • 2000
  • These studies were preformed to investigate the freezing conditions to achieve good post-thaw viability of spend and the practical methods of artificial insemination frozen canine semen. Semen were collected from nine male dogs which had been proved to be fertile in the past and the semen were treated for freezing procedure. Post-thaw motility and viability of canine sperm were evaluated to investigate individual tolerance of freezing, difference among freezing extenders, dif-ference among freezing equipments and freezing conditions, difference between fast and slow cooling rate, difference according to different glycerol concentration, effect of seeding on post-thaw viability, difference according to cutting part of straw, difference according to thawing temperatures, and dif-ference according to media added to thawed semen. Thawed semen for insemination were added with equal volnme of canine capacitation medium (CCM) and the volume of semen and the number per insemination were adjusted as 2-3 ml and $20-30 {\times}10^7,$ respectively. The semen were inseminated in vagina using balloon catheter and en17ryos were cellected from 9 to 11 days after the second Al to d determine fertilization.

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Application of Statistical Analysis for Working Factors Effect of High Speed End-Milling for STD61 (열간금형용강의 고속 엔드밀 가공인자의 영향에 대한 통계적 분석의 적용)

  • Bae, Hyo-Jun;Lee, Sang-Jae;Woo, Kyu-Sung;Park, Heung-Sik
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1148-1153
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface rougj1ness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on Spindle speed, feed rale, hardness and axial depth of cut By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 89.7% and regression equation of surface roughness is made by regression analysis.

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A Study on Evaluation of Bending Strength in FGM (경사기능재료의 굽힘강도 평가에 관한 연구)

  • Song, Jun-Hee;Kim, Hong-Gun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.658-663
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    • 2009
  • Metal/ceramic composites structures have many attractive properties with great potential for applications that demand high stiffness as well as chemical and biological stability, thermal and electrical insulation. They are currently in use for mechanical and thermal protection in cutting tool and engine parts. Thus, determination of adhesive properties for coating part is one of the most important problems for the extension of the use of coated materials. In this work, bending strength of Functionally Graded Materials(FGM) are evaluated by means of bending strength tester. The graded layer according to the load condition showed the change of the bend strength.

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