• Title/Summary/Keyword: Cutting part

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Expert Process Design System Interfaced with CAD for Injection Mold Manufacture (CAD인터페이스된 사출금형 공정설계 전문가시스템)

  • Cho, Kyu-Kap;Lim, Ju-Taek;Oh, Jung-Soo
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.2
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    • pp.119-132
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    • 1993
  • This paper deals with the development of an expert process design system interfaced with CAD for porismatic parts in injection mold manufacture. The developed CAD/CAPP system consists of two modules such as CAD interface module and process design module. Parts are represented using AutoCAD system on the IBM PC/AT. CAD interface module recognizes form features and manufacturing features of the part using form feature recognition algorithm and manufacturing feature recognition rule base. Process design module selects operations and determines machine tools, cutting tools and operation sequencing by using knowledge base which is acquired from expert process planners. A case study is implemented to evaluate feasibilities of the function of the proposed system. The CAD/CAPP system can improve the efficiency of process design activities and reduce the time required for process design.

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Laser Processing for Manufacturing Styrofoam Pattern (주물용 스티로폼 목형 제작을 위한 레이저 가공 공정 개발)

  • 강경호;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1085-1088
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    • 2001
  • The process of styrofoam pattern that has been used for material of press die pattern depends chiefly on handwork. Laser manufacturing system developed to increase precision and efficiency of process that is also able to convert the design easily. Applying the RP(rapid prototyping) concept reversely, the unnecessary part of section is vapored away by heat source of laser beam after converting 3-D CAD model into cross-sectional shape information. Laser beam is line-scanned in plane specimens to measure the depth and width of cut, surface roughness, cross-sectional shape as converting laser power, scanning speed, cutting gas pressure. With these basic data, plane surface, inclined surface, hole, outer contour trimming process is experimented and optimum condition are obtained. In plane and inclined surface experiments, 15W laser power and 50mm/s scanning speed make superior processing property and 30W, 10mm/s make processing efficiency increase in trimming process. With these results, simple patterns were manufactured and the possibility of applying laser manufacturing system to styrofoam pattern was convinced.

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A Preliminary Studty on the Efficient Management Manpower Staffing According to the Building Size -Focused on Office Buildings- (건축규모에 따른 관리인력의 효율적 배치에 관한 기초연구 -오피스 건물을 중심으로-)

  • Lee, Won-Suk;Kim, Shin-Eun;Kim, Sun-Kuk;Lee, Dong-Hoon;Won, Il-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.191-194
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    • 2010
  • Construction companies are now trying a variety of cost-cutting strategies in the midst of recent slump of construction market. Notably, contract workers and local hires are accounting for increasing portion of management manpower as a part of their cost-reduction drive. However, construction site manpower researches to date have focused primarily on productivity analysis of site laborers, with little attention to the productivity of site management resources. This study aims to analyze the staffing status of office building construction site management manpower in reference to project size. Conclusions herein will provide basic inputs for subsequent attempts to build a model to enable efficient staffing of construction site management manpower.

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Changes of Physicochemical and Sensory Characteristics of Oiji(Korean Pickled Cucumbers) Prepared with Different Salts (소금종류에 따른 오이지의 이화학적 및 관능적 특성 변화)

  • 박용곤;박미원
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.27 no.3
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    • pp.419-424
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    • 1998
  • This study was carried out to investigate changes in the physicochemical and sensory characteristics of Oiji(Korean pickled cucumbers) prepared with different salts(bay, refined and purified salt). The pH of Oiji prepared with bay salt was higher than those prepared with refined and purified salts. The salt concentration of Oiji prepared with purified salt showed the highest value during fermentation period. The cutting forces at middle part of Oiji prepared with bay and refined salts were higher than those of raw cucumber, and bay salt resulted in the highest force during fermentation period. The result of sensory evaluation indicated significant differences in color, odor, taste, texture and overall acceptability among salts at 5% level. Oiji prepared with bay salt showed the highest score in most the sensory characteristics.

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Micro-hole Machining Technology for using Micro-tool (마이크로 공구를 이용한 미세 구멍 가공기술)

  • 허남환;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1897-1901
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    • 2003
  • Recently, with the development of semiconductor technology the miniaturization of products as well as parts and the products with high precision are being required. In addition as a national competitive power is increasingly effected by micro part development through micro machining and the secure of micro machining technology, the study of micro machining technology is being conducted in many countries. The goal of this study is to fabricate micro tool under the size of 30$\mu\textrm{m}$ and machine micro holes through micro tool fabrication by grinding, the application of ELID to grinding wheel and the measurement of surface roughness for micro tool.

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A Study on the Micro Tool Fabrication using Electrolytic In-process Dressing (전해 연속 드레싱을 이용한 마이크로 공구 제작)

  • 이현우;최헌종;이석우;최재영;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.171-178
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    • 2002
  • With increasing the needs for micro and precision parts, micro machining technology using micro tools has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. Though these micro tools have developed rapidly, it is difficult to apply them to micro fabrication technologies, because of the inherent manufacturing. In this study, micro tools (WC) to produce micro structures and parts were manufactured by cylindrical grinding machine employing ELID (Electrolytic In-process Dressing) technique and the micro tools are fabricated as square shape with the dimension less than 100${\mu}{\textrm}{m}$. With the micro tools on the same machine, characteristics of micro grooving and drilling are evaluated. Also we compare normal micro machining with ultrasonic micro machining on the vibration table. It is confirmed that the developed micro tools are fully applicable to micro grooving, micro drilling and free form cutting.

Automated Process Planning System based on Knowledge Base for Injection Mold (사출금형의 지식베이스에 의한 자동공정설계시스템)

  • Cho, Kyu-Kap;Lim, Ju-Taek;Lee, Ga-Sang;Kim, Pil-Seong;Kim, Byeong-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.4
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    • pp.55-63
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    • 1991
  • This paper deals with development of a Computer Aided Process Planning System based on knowledge base in addition to database for injection mold as a part of Computer Integrated Manufacturing System for injection mold manufacture. The prposed system consists of four modules such as manufacturing feature code generation module machine tool selection and sequencing module, operation and cutting tool selection mudule and standard time estimation module. The system is programmed by using Turbo Pascal on the IBM-PC/AT. The performance of the system is evaluated by using real problems and the test results indicate that the proposed system is a practical and efficient system.

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Analysis of Precision Deburring Using a Laser-An Experimental Study and FEM Simulation

  • Lee, Seoung-Hwan
    • Journal of Mechanical Science and Technology
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    • v.14 no.2
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    • pp.141-151
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    • 2000
  • The purpose of this study is to develop an effective method for automated deburring of precision components. A high power laser is proposed as a deburring tool for complex part edges and burrs. For the laser experiments, rectangular-shaped carbon steel and stainless steel machined specimens with burr along one side were prepared. A 1500 Watt $CO_2$ laser was used to remove burrs on the workpieces. The prediction of the heat affected zone (HAZ) and cutting profile of laser-deburred parts using finite element method is presented and compared with the experimental results. This study shows that the finite element method (FEM) analysis can effectively predict the thermal affected zone of the material and that the technique can be applied to precision components.

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A Study of Technical Adapting on Injection Molding for Magnesium Alloy (마그네슘합금 사출성형의 기술적용에 관한 연구)

  • 강태호;김인관;최준영;김영수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.833-836
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    • 1997
  • Magnesium alloys are one of light weight material. Strength and stiffness of Magnesium alloys are enough to use for commercial product. Demand for strong, lightweight parts several computer and electronics have driven much of Magnesium injection molding's growth so far. And it is eighth most abundant resource on earth. In electronic device, electromagnetic interface and electrostatic discharge can affect performance. Magnesium injection molding is similar to normal plastic injection molding process. But some process condition is different. Especially injection speed and process temperature are so differs from other injection molding system. It just start for make something. But Magnesium injection molding is one of best alternate process for producing metal alloy part.

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Manufacturing Feature Extraction for Sculptured Pocket Machining (Sculptured 포켓 가공을 위한 가공특징형상 추출)

  • 주재구;조현보
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.455-459
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    • 1997
  • A methodology which supports the feature used from design to manufacturing for sculptured pocket is newly devlored and present. The information contents in a feature can be easily conveyed from one application to another in the manufacturing domain. However, the feature generated in one application may not be directly suitable for another whitout being modified with more information. Theobjective of the paper is to parsent the methodology of decomposing a bulky feature of sculptured pocket to be removed into compact features to be efficiently machined. In particular, the paper focuses on the two task: 1) to segment horizontally a bulky feature into intermediate features by determining the adequate depth of cut and cutter size and to generate the temporal precedence graph of the intermediate features and 2)to further decompose each intermediate feature vertical into smaller manufacturing features and to apply the variable feed rate to each small feature. The proposed method will provid better efficiency in machining time and cost than the classical method which uses a long string of NC codes necessary to remove a bulky fecture.

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