• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.06a
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• pp.461-462
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• 2009

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.4 no.2
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• pp.38-45
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• 1995

The diagnosis and monitoring system of abnormal cutting condition is necessary to realize precision machining proces and factory automation, which are final goal of metal cutting in order to develop this system, theimage processing technique has been investigated in machining process. In theis paper, the measurement system of tool wear using computer vision is designed to detect the wear pattern by non-contact and direct method and get the realiable wear information about cutting tool. We measured the area of the side and front part of the diamond core dril which is used in 40kHz ultrasonic vibration machine.

• Proceedings of the Safety Management and Science Conference
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• 2002.05a
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• pp.207-214
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• 2002

This paper presents some physical evidences indicating that reduced friction occurs in an cryogenic machining process, in which LN2 is applied selectively in well-controlled jets to the selected cutting zone. In machining tests, cryogenic machining reduced the force component in the feed direction, indicating that the chip slides on the tool rake face with lower friction. This study also found that the effectiveness of LN2 lubrication depends on the approach how LN2 is applied regarding cutting forces related.

• Journal of Digital Contents Society
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• v.18 no.7
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• pp.1387-1391
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• 2017

Cutting power estimation can be used to select appropriate actuators in the design process of machine tools. Therefore, accurate estimation of cutting power is an important part of the design process. In this study, pipe cutting power is first calculated theoretically using the slotting cutting power equation and then verified experimentally. In this case, a pipe cutting machine is used to cut two pipes made of different materials. Power consumptions in the motor during pipe cutting are measured by using the embedded software, Labview, and NI hardware. The slotting cutting power equation can thus be confirmed easily comparing theoretically calculated cutting powers with experimentally measured cutting powers. The pipe materials used in this study are SUS304 and AL6N01. The specific cutting power of AL6N01 material is proposed through our cutting experiment. As a result, this cutting power can be used to design machining tools for AL6N01 material.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.8
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• pp.107-115
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• 2001

Drilling torque was measured indirectly using the spindle motor current and controlled in real time through feedrate manipulation in a machining center. The PID controller designed in the previous paper was applied to drilling torque control. A series of cutting experiments were performed for various cutting conditions. Experimental results showed that the drilling torque was well regulated at a given reference level by feedrate manipulation in all cutting conditions. The increase in the cutting torque and temperature according to the increase in machining depth was suppressed and the risk of the drill failure and the drill flank wear were reduced remarkably through cutting torque control. Moreover, the suggested cutting torque control system doesn\`t disturb the cutting process and is practical for industrial environment. Therefore, the proposed culling torque control system will contribute to productivity improvement in drilling process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.854-857
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• 2000

This paper presents the experimental results of relationship between the machinability and environmental consciousness due to cutting fluid atomization in machining process. Even though cutting fluid improves the machined part quality through the cooling and lubracating effects, its environmental impact is also increased according to the cutting fluid usage. Cutting tool wear is one of criterion for deciding the machinability. A few turning operations were performed to know the qualitative effectiveness of cutting fluid to tool wear improvement. This research can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

• Journal of Sensor Science and Technology
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• v.26 no.4
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• pp.274-279
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• 2017

LCD(Liquid Crystal Display) panel cutting problem is a sort of two dimensional cutting stock problem. A cutting stock problem is problem that it minimizes the loss of the stock when a stock is cut into various parts. In the most research of the two dimensional cutting stock problem, it is supposed that the relative angle of a stock and parts is not important. Usually the angle is regarded as horizontal or perpendicular. In the manufacturing of polarizing film of LCD, the relative angle should be maintained at some specific angle because of the physical and/or chemical characteristics of raw material. We propose a mathematical model for solving this problem, a two-dimensional non-Guillotine cutting stock problem that is restricted by an arranged angle. Some example problems are solved by the C++ program using ILOG CPLEX classes. We could get the verification and validation of the suggested model based on the solutions.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.5
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• pp.100-109
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• 1998

In order to increase productivity through unmanned machining in CNC milling process, in-process tool fracture detection is required. In this paper, a new algorithm for tool fracture detection using cutting load variations was developed. For this purpose, developed were tool condition vector which is dimensionless indicator of cutting load and tool fracture index (TFI) which represents magnitude of tool fracture. Through cutting force simulation, tool fracture index was shown to be independent of tool run-outs and cutting condition variations. Using tool fracture index, the ratio of the tool fracture to feed per tooth could be indentified.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.9
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• pp.1814-1821
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• 2002

NC cutting simulation is an important factor in the development of products. The geometric modelling of cutter swept surface should be done in NC cutting simulation. A part of cutter swept surface is a ruled surface blended with silhouette curve and cutter path. Finding an intersection point between cutter swept surface and a line is one of major problems in Z-map based cutting simulation. In this paper, cutter swept surface is defined parametrically and it's intersection point with Z-map is found in an exact form. Triangular grid Z-map based 3-axis NC cutting simulation is performed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.354-359
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• 1994

On-line process control equipment for CO $_{2}$ laser cutting is unavailable for industrial application. The major part of the industrial cutting machines are regulated off-line by highly educated engineers. The quality inspection of the sample is visual and referred to different quality scales. Due to lack of automation potential laser users hesitate to implement the cutting method. The first step toward an automation of the process is development of a process monitoring system and the research is concentrated on the area of on-line quality detection during CO $_{2}$ laser cutting. The method bases on the detection of the emitted light from the cut front by photo diode. the signal from photo diode has been undertaken from Fourier analysis and statistical analysis. As a result, it is possible to estimate striation pattern according to beam travel speed.