• Title/Summary/Keyword: Cutting environment

Search Result 561, Processing Time 0.022 seconds

Monitoring of Chatter Vibration by Frequency Analysis of AE Signals (AE 신호의 주파수분석에 의한 Chatter 진동의 감시)

  • 조대현
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.9 no.5
    • /
    • pp.157-164
    • /
    • 2000
  • A machine tool generally has some serious stability problems in the form of tool chatter during the cutting process. Chatter vibration deteriorates the surface finish, reduce tool and machine life, accelerates machine tool system component wear, and may lead to an unacceptable noise sound in the working environment. In this study, the behavior of spectral density of AE signal and principal cutting force signal in order to monitor the chatter vibration in the cutting process has been investigated. From the results, the reliability of proposed monitoring method has been confirmed.

  • PDF

Optimization of Milling Process Considering the Environmental Impact of Cutting Fluids (절삭유제의 환경영향을 고려한 밀링공정의 최적화)

  • 장윤상;김주현
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.15 no.12
    • /
    • pp.14-20
    • /
    • 1998
  • Cutting fluid is a factor which has big effects on both machinability and environment in machining process. The loss of cutting fluids may be reduced by the optimization of machining parameters in process planning. In this study, the environmental impact of fluid loss is analyzed. The fluid loss models in milling process are constructed with the machining parameters. The models are utilized to obtain the optimal machining parameters to minimize the fluid loss. The factors with significant effects on the fluid loss are analyzed by ANOVA test. Finally, optimal parameters are suggested considering both machining economics and environmental impact. This study is expected to be used as a part of a framework for the environmental impact assessment of machining process.

  • PDF

Monitoring of Chatter Vibration by Frequency analysis of AE & Force Signals (AE 및 Force 신호의 주파수분석에 의한 Chatter 진동의 감시)

  • 조대현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.14-19
    • /
    • 2000
  • A machine tool has some serous stability problem in the from of tool chatter during the cutting process. Chatter vibration deteriorates the surface finish, reduce tool and machine life, accelerate machine tool system component wear, and may lead to an unacceptable noise sound in the working environment. In this study, in order to moni색 of the chatter vibration on the cutting process, the behavior of spectral density of AE signal and principal cutting force signal has been investigated. Furthermore, its reliability from obtained the results has been studied to evaluate and confirm the proposed method with the application procedure and the experimental results.

  • PDF

A Study on the Microscopic Precision of Machined Surface according to Variation of Machining Environments in High Speed Endmilling (고속 엔드밀가공에서 가공환경 변화에 따른 가공면의 미시적 정밀도에 관한 연구)

  • Kwon, Dong-Hee;Lee, Jong-Hwan;Hwang, In-Ok;Kang, Myung-Chang;Kim, Jeong-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.15 no.6
    • /
    • pp.50-57
    • /
    • 2006
  • The investigation of microscopic precision in high speed endmilling is necessary for machinability evaluation, and the environmentally conscious machining technology have more important position in recent machining process. The microscopic precision of workpiece is influenced by machining environments variation as cutting fluid type and lubricant method. In this study, the cutting forces according to variation of cooling and lubrication are investigated by specially designed tool dynamometer. And the surface roughness, micro hardness and residual stress are evaluated according to machining environment. The characteristics of damaged layer in environmentally conscious machining and conventional machining using cutting fluid are compared experimentally.

Geometrical Analysis on the Formation Mechanism of Milling Burr on Arbitrary Feature (임의형상의 버 발생 메카니즘의 기하학적 해석)

  • 이제열;안용진;김영진
    • Korean Journal of Computational Design and Engineering
    • /
    • v.6 no.4
    • /
    • pp.222-228
    • /
    • 2001
  • In the milling operation, the burr can be generated on the intersection of cutting tool and workpiece. Due to burr formation, we expect lower efficiency in the operation and the cost increase. In order to understand the burr formation mechanism in the milling operation on the arbitrary feature, we developed an algorithm to analyse and predict the exit burr formation mechanism. Firstly, the recognition of arbitrary shaped workpiece was done through the CAD data. This data includes point information on the vertices of the workpiece. Secondly, tile CAM data regarding tool geometry, tool path, cutting speed, and material data are retrieved to simulate the actual cutting process. Thirdly, we predict the exit burr formation on the edge of workpiece based on the geometric analysis. Lastly, an algorithm implemented in the Windows environment to visualize the burr formation simulation. With this information, we can predict which portion of workpiece would have the exit burr in advance so that we call manage to find a way to minimize the edit burr formation in the actual cutting.

  • PDF

Evaluation of Machinability by Cutting Environments in High-Speed Machining of Difficult-to-cut Materials(Test for Tool Life Using Compressed Chilly Air Cooling) (난삭성 재료의 가공환경변화에 따른 고속가공 특성 평가(압축공기냉각에 의한 공구수명 평가))

  • 김석원;안철수;이득우
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.9 no.6
    • /
    • pp.158-163
    • /
    • 2000
  • High speed machining of difficult-to-cut materials generates the concentrated thermal/frictional damage at the cutting edge of the tool and rapidly decreases the tool life. In this paper, the cutting environments, such as dry, fluid coolant, and compressed chilly air coolant, were investigated to improve the tool life. For this study, the compressed chilly air system was manufactured. The experiments were performed for various difficult-to-cut materials and various coated tools. The effectiveness of the developed methods on the basis of tool life was estimated. The results show that the cutting environment using compressed chilly air coolant provided better tool life than using the fluid coolant or using the dry.

  • PDF

Chatter Monitoring of Milling Process using Spindle Displacement Signal (주축 변위 신호를 이용한 밀링가공의 채터 감시)

  • Chang, Hun-Keun;Kim, Il-Hae;Jang, Dong-Young
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.16 no.6
    • /
    • pp.140-145
    • /
    • 2007
  • To improve productivity of a metal cutting process, it is required to monitor machining stability in real time. Since cutting environment is harsh against sensing conditions due to vibration, chip, and cutting fluid, etc., it is necessary to develop a robust and reliable sensing system for the practical application. In this work, a chatter monitoring system was developed and its effectiveness was proved. Spindle displacement caused by cutting was selected as a main monitoring parameter. A cylindrical capacitive displacement sensor was adopted. Chatter frequencies were identified through modal analysis. To quantify chatter vibrations, chatter correlation coefficient was introduced. The identification of the monitoring system showed a good agreement with the result of experiment.

A Study of Improvement Method and Analysis of Type of Revegetation Measures of Rock Slopes (비탈면 녹화공법의 유형분석과 개선방안 연구)

  • Jeon, Gi-Seong
    • Journal of the Korean Society of Environmental Restoration Technology
    • /
    • v.5 no.5
    • /
    • pp.22-29
    • /
    • 2002
  • This study was conducted to suggest develop revegetation methods and to classification of cutting-rock slopes revegetation type. The data was collected from pre-experienced data, reports and journal. Also research result was reflected from field research for the conditions of construction, vegetation types and field conditions. As the result of analyze, the factors affecting the plant coverage rates of cutting-rock slopes were period of construction, revegetation methods, slope gradient and slope length. Classification of cutting-rock slopes revegetation type was fourth from material of revegetation measures and spray type. It is recommended to adjust the proposed factor as environment, field condition and characteristic related with revegetation measures on slopes for the presentation of revegetation standard.

Location Technique of Cutting Area Used by GPS Augmentation System (GPS보정항법 시스템을 활용한 절개지 위치조사 기법)

  • Kang, Ho-Yun;Kang, In-Joon;Song, Suk-Jin
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
    • /
    • v.27 no.5
    • /
    • pp.629-635
    • /
    • 2009
  • Collapses of cutting area have frequently occurred due to heavy rainfall caused by the recent unusual weather patterns. Collapses of cutting area have the most crucial influence on the damaged property and casualties. Therefore, formulating and preparing an effective measures and control system is urgent. For this reason, in this study, we researched formation investigation method of location-based cutting area for an efficient management of cutting area. We conducted comparative and analytic research on the hand GPS method and DGPS method which is GPS augmentation system, using SBAS signals. The results of the research showed that there was difficult in discerning the accurate shape of cutting area when the existing method was used; however, the detecting the shape of four sides and accurate location was possible when DGPS was used. Consequently, it is possible to establish a preventive measures for cutting area, which considers the condition of the surrounding environment of cutting area because the polygon based management of incision cliff is attainable, apart from the existing control point based approach.

Assessing Effects of Shortening Final Cutting Age on Future CO2 Absorption of Forest in Korea (벌기령 단축이 미래 산림의 이산화탄소 흡수량에 미치는 영향 분석)

  • Ryu, Donghoon;Lee, Woo-Kyun;Song, Cholho;Lim, Chul-Hee;Lee, Sle-Gee;Piao, Dongfan
    • Journal of Climate Change Research
    • /
    • v.7 no.2
    • /
    • pp.157-167
    • /
    • 2016
  • This study aims to evaluate the effect of shortened final cutting age by estimating future $CO_2$ absorption in each different scenarios based on each final cutting ages before and after shortening. We used $5^{th}$ Forest Type Map and Forest Yield Table to obtain information to estimate $CO_2$ absorption of forest. We also designed a simulated future scenarios from 2010 to 2100 which repeats cutting and reforestation according to respected each final cutting ages. As the result, number of cuttings and total amount of $CO_2$ absorption of forest were increased with shortened final ages. Total cutting times increased up to 2 in both minimum and maximum amount for Quescus spp. and Larix kaempferi. Maximum number of cutting of Pinus densiflora and minimum number of Pinus koraiensis increased by 1. Total $CO_2$ absorption increased 12% for Quercus spp. which had the largest number of increase in cutting times, while total $CO_2$ absorption of Pinus koraiensis only increased by 1%. The result could be used to evaluate the changes in forest management plans and policies and then develop optimal final age for efficient sustainable forest management plans.