• Title/Summary/Keyword: Cutting environment

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A Study on the Thermal Characteristics of LPG and Hydrox Gas Cutting (Hydrox Gas 절단과 LPG 절단의 열적특성에 관한 연구)

  • Kim, Hong-Gun;Kwac, Lee-Ku
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.301-305
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    • 2010
  • Cutting procedures where qualities are determined by various demand factors largely influences shipbuilding productivity. Particularly, defects in cutting shapes and cutting surface results in delay for post shipbuilding stages such as in welding and assemblage lines which could become factors for reduced economic viability of the project. Existing cutting procedures utilize fossil fuels such as propane or ethylene as the main fuel component and these methods applied particularly to ship plate cutting gives relatively slow cutting speed and generates large quantities of harmful and sometimes poisonous polluting fumes of which warrants an urgent need to look for alternative cutting methods. Recent introduction of hydrox gas generated by electrically dissociating water into hydrogen and oxygen components to be utilize as an alternative cutting fuel has resulted not just in visible improvement on cutting quality and speed over the existing methods but it has also been welcomed as an environmentally friendly clean fuel source. This paper has been prepared to serve as the basis for accommodating this environmentally friendly hydrox gas cutting method into actual working environment by observing and recording hydrox gas cutting thermal characteristics.

Development of a Tool Deflection Compensation System for Precision End-milling (와이어 컷 방전가공에서 가공조건에 따른 신경회로망을 이용하누가공성의 평가)

  • 허현;강명창;김정석;황경현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.1044-1048
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    • 1997
  • Wire-cut EDM is used in Die manufacturing as the part of non-traditional cutting process, But,the determination of it's cutting condition with high efficiency and precision is difficult due to the influence of cutting environment and cutting mechanism. In this study, we examine the cutting performance of the SKD11 and Brass in wire-cut EDM and make the neural network which have the configuration of 5-12-2 and back-propagation learning rule. Through the neural network, we can appraise the cutting performance before working and determine the optimal cutting condition. By introducing this method to the W-cut EDM, we can enhance the cutting efficiency.

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The study on improving tool life using compressed chilly air (압축냉각공기를 이용한 공구수명 향상에 관한 연구)

  • 김찬우;이채문;이득우;김정석;정우섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.510-515
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    • 2003
  • High-speed machining generates concentrated Thermal/fractional damage at the cutting edge and rapidly decreases the tool life. This paper is aimed at improving the tool life using compressed chilly air. In this paper, the experiments were carried out in various cutting environments, such as dry, wet and compressed chilly air. Tool life were measured to evaluate machinability in high-speed milling of various materials. With respect to the cutting environment, compressed chilly air increased tool life. However, the wet condition decreased tool life due to the thermal shock caused by excessive cooling.

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A study on machining of aircraft parts using compressed chilly air system (압축냉각공기 시스템을 적용한 항공기 부품 가공 기술)

  • 이채문;이득우;김석원;정우섭;김상기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.315-320
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    • 2004
  • Cutting fluid usually has been used in order to improve machinability, tool life, surface quality. However, problems such as pollution, costs of chip and fluid treatment caused. In this paper, compressed chilly air was used to machine aircraft parts and investigate possibility and advantage of that. The experiments were carried out in various cutting environments, such as wet and compressed chilly air. With respect to the cutting environment, compressed chilly air gave advantages such as decrease of pollution and easy chip treatment.

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The Characteristics of Cutting Fluid Atomization in According to Cutting Fluid Application Method (절삭유 공급방식에 따른 절삭유 분산특성에 관한 연구)

  • Hwang, Joon;Chung, Eui-Sik
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.858-861
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    • 2000
  • This paper presents the characteristics of cutting fluid atomization due to its application method. In this study three different application methods; nozzle, jet, mist type is adopted for evaluating the cutting fluid's effect in terms of machinability and environmental consciousness. Cutting fluids are widely used to cool and lubricate the cutting zone in machining process. Cutting fluids mist via atomization in spin-off process can be affected to health risk. To satisfy the increasing concern of health and environment problem and keep the machinability or productivity it is necessary to establish the resonable strategy of cutting fluid usage and optimal control. Tool wear and cutting fluid diffusion rate in the air were measured as machinability index and environmental index in a few turing operation. Through this basic approach it can be also provide the optimization of cutting process and improvement of machine tool design in achieving environmentally conscious machining.

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Improvement of Surface Roughness by the Cutting Speed Control for Turning Operation (선삭에서 절삭 속도 제어를 통한 표면 거칠기 향상)

  • Choi, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.23-30
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    • 2008
  • As a basic machining process, turning is a widely used machining process in which a single-point cutting tool removes material from the surface of a rotating material. A common method of evaluating machining performance is to measure the surface roughness. In a turning operation, it is important to select cutting conditions for achieving high cutting performance. As a rule, cutting conditions can be classified into feed rate, depth of cut and insert radius. While cutting process even though cutting conditions are optimized, the average roughness can be deterioration due to wear of the cutting tool edge. In this study, the aim is to maintain the average roughness even though the cutting condition is irregularly changing within the predictable range due to the working environment. First, the surface roughness model influenced by cutting conditions is constructed based on the experimental results in a turning operation, Second, applying the sliding mode control theory to the turning operation model which is composed of the surface roughness model and the motor transfer function, the surface roughness is closed to the desired value. Finally, the effectiveness of this approach is demonstrated through the computer simulation.

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Machinability Evaluation of Sl7C Steel according to Workpiece Temperature (제관용 Sl7C의 소재온도에 따른 가공성 평가)

  • 정영훈;김전하;강명창;김정석;김정근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.493-497
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    • 2002
  • In the part industry, pipe has required high accuracy in surface roughness and size. Especially, when producing the high frequency welding pipe, cutting process is very important as the finishing process that remove the hot welding bead. The objective of this paper is to investigate the hot machining high frequency welded pipe by simulation and experimental tests. To test the cutting process as hot machining, all cutting environment is reproduced in turning with heating system, and the test is accomplished by comparing with room temperature machining and hot machining in consideration of cutting force, tool wear and cutting temperature.

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Development of a Virtual Machine Tool - Part 2 (Dynamic Cutting Force Model, Thermal Behavior Model, Feed Drive Model and Comprehensive Software Environment) (가상 공작기계의 연구 개발 - Part 2 (동절삭력 모델, 열적 거동 모델, 이송계 모델 및 통합 소프트웨어))

  • Go, Jeong-Hun;Yun, Won-Su;Gang, Seok-Jae;Jo, Dong-U;An, Gyeong-Gi;Yun, Seung-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.80-85
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    • 2001
  • In Part 2, dynamic cutting force model, thermal behavior model, and feed drive model are presented for development of a virtual machine tool. Some relevant results with brief descriptions for each model are presented to verify the proposed models. Experimental results for each model agreed well with the estimated ones. The developed models in this two-part paper are partially integrated as a comprehensive software environment.

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Development of a Virtual Machine Tool - Part 2: Dynamic Cutting Force Model, Thermal Behavior Model, Feed Drive System Model, and Comprehensive Software Environment

  • Ko, Jeong-Hoon;Yun, Won-Soo;Kang, Seok-Jae;Cho, Dong-Woo;Ahn, Kyung-Gee;Yun, Seung-Hyun
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.3
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    • pp.42-47
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    • 2003
  • In Part 2 of this paper, the dynamic cutting force model, thermal behavior model, and feed drive model used in the development of a virtual machine tool (VMT) are briefly described. Some results are presented to verify the proposed models. Experimental data agreed well with the predicted results fer each model. A comprehensive software environment to integrate the models into a VMT is also proposed.

Effect of consecutive shoot-cutting for 3 years on saplings' sprouting regeneration ability of six deciduous oak species in Korea

  • Lee, Seung-Yeon;Cho, Kyu-Tae;Jang, Rae-Ha;You, Young-Han
    • Journal of Ecology and Environment
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    • v.41 no.3
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    • pp.66-71
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    • 2017
  • Background: The sprouts of oak species play an important role in maintaining the oak community in a disturbed environment. In this study, we cut 1-year-old oak in three times during the 3 years and measured the sprout responses to know sprouting ability of six deciduous oaks in Korea. Results: Oak sprouts have appeared in spring and fall, and some of the sprouts had lifespan as short as a month. As the number of cutting increases, sprout number of Quercus acutissima increased whereas the other oak species decreased or died. The average number of sprouts over the 3 years was from 1.4 (Quercus mongolica) to 2.2 (Q. acutissima) per individual. Quercus serrata died after the second cutting, and Quercus dentata died after the third cutting. So, the two species have the lowest sprouting ability among six oak species. The sprouts grew actively during fall and slowly in summer. The sprout length during the 3 years was in the following descending order: Q. acutissima, Quercus aliena, Q. dentata, and Q. mongolica. Sprout of Q. acutissima and Q. aliena generated steadily over the 3 years, and sprout of Quercus variabilis and Q. mongolica was changed by year. After the 3 years, the number of sprouts increased only in Q. acutissima but sprout number of the other five oak species decreased. The sprout length of Q. acutissima, Q. aliena, and Q. variabilis increased, but sprout length of the other three oak species decreased. The average survival rate of saplings over the 3 years was in the following descending order: Q. acutissima, Q. aliena, Q. variabilis, and Q. mongolica. Conclusions: As a result, the sprouting ability of Q. acutissima was the highest. Such level of sprouting ability may be the evidence of how Q. acutissima community exists as a dominant species in a disturbed environment in lowlands of Korea peninsula.