• Title/Summary/Keyword: Cutting Energy

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Feasibility Study of Cryogenic Cutting Technology by Using a Computer Simulation and Manufacture of Main Components for Cryogenic Cutting System (컴퓨터 시뮬레이션을 이용한 극저온 절단 기술 적용성 연구 및 극저온 절단 시스템 주요 부품 제작)

  • Kim, Sung-Kyun;Lee, Dong-Gyu;Lee, Kune-Woo;Song, Oh-Seop
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.7 no.2
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    • pp.115-124
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    • 2009
  • Cryogenic cutting technology is one of the most suitable technologies for dismantling nuclear facilities due to the fact that a secondary waste is not generated during the cutting process. In this paper, the feasibility of cryogenic cutting technology was investigated by using a computer simulation. In the computer simulation, a hybrid method combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used. And also, a penetration depth equation, for the design of the cryogenic cutting system, was used and the design variables and operation conditions to cut a 10 mm thickness for steel were determined. Finally, the main components of the cryogenic cutting system were manufactures on the basis of the obtained design variables and operation conditions.

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Milling Characteristics of Cutting-Type Rice Milling Machine - According to Cutting Roller Induced Guide Angles -

  • Cho, Byeong-Hyo;Kang, Tae-Hwan;Lee, Dong-Il;Won, Jin-Ho;Lee, Hee-Sook;Han, Chung-Su
    • Journal of Biosystems Engineering
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    • v.42 no.2
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    • pp.112-116
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    • 2017
  • Purpose: The purpose of this study was to analyze the milling characteristics of white rice depending on the guide angles of the cutting roller's induced guide, as well as to verify optimum milling conditions for the cutting-type milling machine. Methods: Brown rice, which was produced in Cheongju-si, Chungcheongbuk-do, Republic of Korea, in 2014, was used as the experimental material. The milling characteristics of white rice were measured under six different guide angle levels of the cutting roller, which were none, $0^{\circ}$, $5^{\circ}$, $10^{\circ}$, $15^{\circ}$, and $20^{\circ}$. The quantity of brown rice for each experiment was 500 kg, and the milling characteristics were measured according to the whiteness, rice temperature, cracked rice ratio, broken rice ratio, and energy consumption. Results: The whiteness of white rice maintained a uniform level, indicating at range of $38{\pm}0.5$, regardless of the cutting roller guide angles under all conditions. The rice temperature rise during milling was found to be rather low, at $13.9^{\circ}C$ and $13.6^{\circ}C$ at $10^{\circ}$ and $15^{\circ}$ guide angles, respectively. The cracked rice ratio after milling was 18.67%-19.47%, and the broken rice ratio was 0.68% at a $10^{\circ}$ guide angle, which is the lowest in comparison to other guide angles. Energy consumption was lower when the guide was used compared to that with-out the use of the guide. The energy consumption tended to increase as the cutting roller guide angle increased. Conclusions: From the above results, we conclude that the cutting roller guide angles of $0^{\circ}$ and $10^{\circ}$ are suitable for producing high quality rice during milling with a cutting-type milling machine.

Evaluation of Cutting Characteristics Using Multiple Regression Analysis (다중회귀분석을 이용한 절삭특성 평가)

  • Lee Young Moon;Jang Seung Il;Jun Jeong Woon;Bae Hyun Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.20-25
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    • 2004
  • Using the multiple regression analysis cutting forces of turning processes have been predicted based on the cutting conditions such as feed rate(f), depth of cut(d), and cutting velocity(v). The statistical inference of the equation was checked by ANOVA test. The validity of the proposed regression analysis was verified by two sets of cutting tests of 27 cutting conditions and the additional cutting tests of 18 cutting conditions. From the results of analytical and experimental studies, it was found that there was no significant difference between the measured and predicted cutting forces. Also, the shear and friction characteristics of turning processes were analyzed with predicted cutting forces.

Chip-Tool Friction and Shear Characteristics of Cold Drawn Free Machining Steels in Turning (냉각인발된 쾌삭강의 외경선삭시 칩-공구 마찰 및 전단 특성)

  • Lee, Young-Moon;Cho, Sam-Kyu;Choi, Soo-Joon;Song, Tae-Seong;Park, Tae-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.198-203
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    • 1999
  • In this study, chip-tool friction and shear characteristics of cold drawn free machining steels in turning were assessed. To do this, a newly developed equivalent oblique cutting model was adopted. And for comparison with those of free machining steels, chip-tool friction and shear characteristics of conventional carbon steels were also investigated. The Pb-S free machining steel shows superior machinability to others. In case of the Bi-S free machining steel, the shear stress and the specific friction energy are relatively lower than those of conventional carbon steels, but its shear strain is relatively high, so it does not show any remarkable improvement of machinability.

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3차원 절삭가공에서의 2자유도 채터안정성 해석

  • 김병룡;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.31-35
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    • 2001
  • Three dimensional dynamic cutting can be postulated as an equivalent orthogonal dynamic cutting through the plane containing both the cutting vector and the chip flow velocity vector in cutting process. An analytical expression of dynamic cutting force is obtained from the cutting parameters determined by the static three dimensional cutting experiments. Particular attention is paid to the energy supplied to the vibration of the tool behind the vertical vibration and the direction. The phase lag of the horizontal vibration of the tool behind the vertical vibration and the direction angel of the fluctuating cutting force must be regarded in point of stability limits. Chatter vibration can effectively be suppressed by enlarging the dynamic rigidity of the cutting system in the vertical cutting force direction. A good agreement is found between the stability limits predicted by theory and the critical width of cut determined by experiments.

A Determination of Cutting Conditions Considered Environmental Factors (환경성을 고려한 절삭조건 결정)

  • 임석진;박면웅;김경섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.881-884
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    • 2003
  • Owing to governmental regulations and concern regarding the safety of the environment, environmental conscious machining technology has become important in today's manufacturing industries. However, cutting conditions in metal cutting processes must also consider traditional dimensions such as production cost, production time and quality of a final product. The purpose of this study is to determine the cutting conditions in achieving a balanced consideration of productivity and environmental consciousness. The environmental factors such as cutting fluid, toxicity and energy are considered in metal cutting processes. In order to consider the relationship between environmental impacts and machining parameter, two factors of the metal cutting processes in this study are considered: cutting fluid and tool life. The experimental results are provided and discussed.

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Experimental verification of shear and frictional characteristics in end milling (엔드밀링시 전단 및 마찰 특성의 실험적 검증)

  • Lee, Y. M.;S. H. Yang;M. Chen;S. I. Jang
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1789-1794
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    • 2003
  • As a new approach to analyze shear behaviors in the shear plane and chip-tool friction behaviors in the chip-tool contact region during an end milling process, this paper introduces a method to transform an end milling process to an equivalent oblique cutting process. In this approach, varying undeformed chip thicknesses and cutting forces in the up-and down-end milling process are replaced with the equivalent ones of oblique cutting. Accordingly, in the current paper, the shear and friction characteristics of end milling operations, up- and down-end milling, have been analyzed based on the equivalent oblique cutting models. Two series of cutting tests, up- and down-end milling tests and the equivalent oblique cutting tests to that, have been carried out to verify the validity of the analyses. And using the results of cutting tests the cutting characteristics of the up- and down-end milling processes have been thoroughly investigated.

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Numerical simulation of pressure relief in hard coal seam by water jet cutting

  • Song, Dazhao;Wang, Enyuan;Xu, Jiankun;Liu, Xiaofei;Shen, Rongxi;Xu, Wenquan
    • Geomechanics and Engineering
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    • v.8 no.4
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    • pp.495-510
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    • 2015
  • The applications of water jet cutting (WJC) in coal mine have progressed slowly. In this paper, we analyzed the possibility and reasonableness of WJC application to pressure relief in hard coal seam, simulated the distributive characteristics of stress and energy fields suffered by hard coal roadway wallrock and the internal relationships of the fields to the instability due to WJC (including horizontal radial slot and vertical annular slot) on roadway wallrock. The results showed that: (1) WJC can unload hard coal seam effectively by inducing stress release and energy dissipation in coal mass near its slots; its annular slots also can block or weaken stress and energy transfer in coal mass; (2) the two slots may cause "the beam structure" and "the small pillar skeleton", and "the layered energy reservoir structure", respectively, which lead to the increase in stress concentration and energy accumulation in coal element mass near the slots; (3) the reasonable design and optimization of slots' positions and their combination not only can significantly reduce the scope of stress concentration and energy accumulation, but also destroy coal mass structure on a larger scale to force stress to transfer deeper coal mass.

Determination of Explosive Weight for Cable Cutter through Impact Test (Impact Test를 통한 케이블커터의 화약량 산정)

  • Choi, Chang-Sun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.4
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    • pp.16-22
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    • 2012
  • We performed impact test to estimate necessary explosive charge weight for cutting the cable whose diameter is 22 mm. The impact test results were analyzed by Probit method. The cutting energy was calculated 37.7 J with 99.99% probability at 99% reliability compared to the average energy of 24.9 J. The cable was cut 3 times without failure with 150 mg of Zirconium Potassium Perchlorate (ZPP), which was considered to generate 24.5 J of mechanical energy with assumption that only 10% of explosive energy converts to mechanical energy. The calculated energy from measured pressure with 150 mg ZPP was 26.1 J, which is almost same with both impact test result and expected mechanical energy. We can argue that the cable can be cut with 99.99% probability at 99% reliability by 230 mg of ZPP.

Influence of Cutting Frequency on Yield and Growth Response of Grasses and Legumes in Germany (초지에서 예취회수의 경감이 수량 및 식생에 미치는 영향)

  • Ryoo, Jong Won
    • Korean Journal of Soil Science and Fertilizer
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    • v.31 no.1
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    • pp.33-38
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    • 1998
  • Field experiment was conducted from 1991 to 1993 at $Allg\ddot{a}u$ south western Germany to determine the effects of cutting frequencies on the yield and growth responses in intensively used grassland. Cutting frequency, 3 cutting(reduced) and 6 cutting(conventional) were tested. The yield, protein content, in vitro digestible dry matter and net energy value were markedly reduced with 3 cutting. Distribution ratio of grasses and legumes was not different between 3 and 6 cutting frequencies. However, the distribution of Dactylis glomerta at 3 cutting frequency was increased and that of Lolium perenne decreased. Nitrogen uptake by the plants at 6 cutting frequency was higher, 443kg/ha, than 308kg/ha of 3 cutting frequency.

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