• 제목/요약/키워드: Cutting Energy

검색결과 439건 처리시간 0.029초

퇴적층 암석의 픽 커터 절삭성능 평가를 위한 선형절삭시험 (Linear cutting machine test for assessment of the cutting performance of a pick cutter in sedimentary rocks)

  • 정호영;전석원
    • 한국터널지하공간학회 논문집
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    • 제20권1호
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    • pp.161-182
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    • 2018
  • 본 연구에서는 퇴적층 암석에서 픽 커터의 절삭성능을 평가하기 위하여 선형절삭시험을 수행하였다. 중국에서 채취된 Linyi사암과 역암을 모사한 콘크리트를 시험체로 사용하였다. 소규모 선형절삭시험장비를 이용하여 다양한 절삭조건하에서 절삭조건에 따른 커터작용력과 비에너지의 변화양상을 평가하였다. 커터작용력은 두 가지 재료 모두에서 압입깊이와 커터간격이 증가함에 따라 증가하는 경향을 나타내었고 재료의 강도에 영향을 받는 것으로 나타났다. 반면 최대작용력과 평균작용력의 비율은 재료의 강도에 영향을 받기 보다는 재료의 구성 물질과 절삭특성에 영향을 받는 것으로 판단되었다. 절삭계수는 암석과 픽 커터의 마찰 특성에 영향을 받으나 절삭조건에는 영향을 받지 않는 것으로 나타났다. 따라서 절삭계수와 픽 커터 작용력의 합력방향에 따라 암석의 특성을 고려한 최적의 절삭각도를 선정해야 할 것으로 판단되었다. 한편 절삭조건에 따른 비에너지의 변화양상으로부터 최적 절삭조건을 규명하였다. 두 가지 재료에서 최적 s/p비는 2~4 범위로 도출되었고, 압입깊이가 증가함에 따라 비에너지는 감소하는 경향을 나타내었다. 본 연구의 결과는 픽 커터의 절삭메커니즘 규명을 위한 데이터베이스로 활용될 수 있으며, 픽 커터를 사용한 기계굴착장비의 설계에 활용될 수 있을 것으로 기대된다.

Evaluation Methodology of Remote Dismantling Equipment for Reactor Pressure Vessel in Decommissioning Project

  • Hyun, D.J.;Choi, B.S.;Jeong, K.S.;Lee, J.H.;Kim, G.H.;Moon, J.K.
    • Journal of Nuclear Fuel Cycle and Waste Technology
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    • 제1권1호
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    • pp.83-92
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    • 2013
  • A novel methodology to evaluate remote dismantling equipment for a reactor pressure vessel (RPV) in a decommissioning project is presented in this paper. The remote dismantling equipment, mainly composed of cutting tools and positioning equipment, is absolutely required to cut and handle highly radioactive and large components in nuclear power plants (NPPs); this equipment has a great effect on the overall success of the decommissioning project. Conventional evaluation methods have only focused on cutting technologies or positioning equipment, although remote dismantling equipment cannot achieve its goal without organic interaction between the cutting tools and the positioning equipment. In this paper, the cutting tools and the positioning equipment are evaluated by performance parameters according to their original characteristics, the relationship between the two systems, and common factors. Finally, the remote dismantling equipment used in recent decommissioning projects has been evaluated based on the proposed methodology. The results of this paper are expected to be useful for future decommissioning projects.

절삭 조건과 공구 형상 인자로 구성된 무차원 파라미터에 의한 절삭 성능 및 칩절단 특성 평가(I) (Assessment of cutting performance and chip breaking characteristics with a nondimensional parameter consists of cutting condition and tool shape factor(l) -Orthogonal cutting-)

  • 이영문;최원식;서석원
    • 한국정밀공학회지
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    • 제11권6호
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    • pp.179-184
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    • 1994
  • In this study a nondimensional parameter, feed/land length(F/L) was introduced, and using this parameter, cutting performance and chip breaking characteristics of the groove and the land angle type chip formers were assessed. Specific cutting energy consumed and shape of broken chip with its breaking cycle time were appraised to find out the ranges of F/L value where efficient cutting and effective chip breaking could be achieved. C type chip was found out to be the most preferable in terms of cutting efficiency.

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Near-IR Quantum Cutting Phosphors: A Step Towards Enhancing Solar Cell Efficiency

  • Jadhav, Abhijit P.;Khan, Sovann;Kim, Sun Jin;Cho, So-Hye
    • Applied Science and Convergence Technology
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    • 제23권5호
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    • pp.221-239
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    • 2014
  • The global demand for energy has been increasing since past decades. Various technologies have been working to find a suitable alternative for the generation of sustainable energy. Photovoltaic technologies for solar energy conversion represent one of the significant routes for the green and renewable energy production. Despite of remarkable improvement in solar cell technologies, the generation of power is still suffering with lower energy conversion efficiency, high production cost, etc. The major problem in improving the PV efficiency is spectral mismatch between the incident solar spectrum and bandgap of a semiconductor material used in solar cell. Luminescent materials such as rare-earth doped phosphor materials having the quantum efficiency higher than unity can be helpful for photovoltaic applications. Quantum cutting phosphors are the most suitable candidates for the generation of two or more low-energy photons for the absorption of every incident high-energy photons. The phosphors which are capable of converting UV photon to visible and near-IR (NIR) photon are studied primarily for photovoltaic applications. In this review, we will survey various near IR quantum cutting phosphors with respective to their synthesis method, energy transfer mechanism, nature of activator, sensitizer and dopant materials incorporation and energy conversion efficiency considering their applications in photovoltaics.

케이블 절단에 필요한 에너지 통계적 분석 (Statistical analysis of the energy for cable cutting)

  • 최창선;강원규
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2011년도 제37회 추계학술대회논문집
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    • pp.400-403
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    • 2011
  • 직경 22 mm 정도의 케이블 절단을 위한 케이블커터의 화약량 예측을 위하여 인스트론을 사용한 정적 절단 시험과 Impact test machine을 이용한 낙하충격 시험을 실시하였다. 인스트론 시험 결과 케이블 절단에 필요한 에너지는 21.3 J로 측정되었다. Impact test는 5종류의 에너지 레벨에서 각각 8번씩 시험하였다. Impact test 시험 결과를 Probit 방법으로 분석한 결과, 99% 신뢰도에서 99.99% 절단하는 에너지는 37.7 J 로 예측되었다. 이 에너지는 ZPP 230 mg 이면 발생 가능할 것으로 판단 된다.

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A Study on the Dissipation Energy of Plate due to Cutting

  • Lee, J. W.;Hong, S. J.
    • Journal of Ship and Ocean Technology
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    • 제1권1호
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    • pp.48-56
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    • 1997
  • This paper deals with the energy dissipation of ductile metal plate due to cutting. By using nondimensional analysis, we present that the dissipation energy of tearing behaviour can be formulated as a function of slenderness ratio expressed by cutting length, yield stress, plate thickness and elastic modulus. The validity of the proposed formula for Al-alloy, copper and mild steel is demonstrated by comparing the proposed formula with experimental results, which are shown in good agreements except for thick mild steel plate.

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인장실험을 통한 엔드밀링 작업에서의 절삭력 예측에 관한 연구 (A Study on the Prediction of End Milling Cutting Force by Tensile Test)

  • 신근하
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.257-262
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    • 1999
  • On End Milling Process predict the cutting force is important. Dynamics the shear stress is the main parameter influencing the energy requirement in machining. It is well known that a nonzero force is obtained when cutting forces measured at different feed rates but otherwise constant cutting conditions are extrapolated to zero feed rate. In this paper, the cutting force measured in end-milling is compared with the simulated force models. The result show that stress measured in cutting is consistent with that stresses predicted.

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절삭 가공시 무차원 파라미터에 의한 칩 절단특성 (Chip breaking characteristics using non-dimensional parameter in metal cutting)

  • 최원식
    • 한국산업융합학회 논문집
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    • 제2권2호
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    • pp.181-186
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    • 1999
  • For an unmanned machining system, the control and disposal of chips is one of the most serious problems at present. In order to perform chip control, feed/land length($F_L$) was introduced, and using this parameter, the cutting performance and chip breaking characteristics of groove-type and the land -angle-type chip formers were assessed. The specific cutting energy consumed and the shape of broken chips with its breaking cycle time were evaluated to find out the ranges of $F_L$ value where efficient cutting and effective chip breaking could be achieved. The C type chip was found to be the most preferable from the view point of cutting efficiency.

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Tool Material Dependence of Hard Turning on The Surface Quality

  • Park, Young-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • 제3권1호
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    • pp.76-82
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    • 2002
  • This paper presents an experimental study of the effect of cutting tool materials on surface quality when turning hardened steels. Machining tests on a lathe are performed using polycrystalline cubic boron nitride (PCBN) and ceramic tools at various cutting conditions without coolant. From the experiments, it is observed that the radial force is the largest force component regardless the type of tool used. The specific cutting energy for the hard turning is estimated to be considerably smaller than the specific grinding energy. It is also found that cutting force and surface roughness with the PCBN tools are higher and better than those with the ceramic tools under the same cutting condition. It is due that the PCBN tools transfer the generated heat more effectively than the ceramic tools due to their higher thermal conductivity. The optimal cutting conditions for the best surface quality are selected by using an orthogonal array concept.