• 제목/요약/키워드: Cutting Characteristics

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마르텐사이트계 내열강의 선삭 가동 특성에 관한 연구 (Turning Characteristics of Martensitic Heat Resisting Steel)

  • 채왕식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.171-176
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    • 1997
  • In this paper, We have analyzed dynamic characteristics of cutting force. Test materials are used martensitic heat resisting steel, STS420J2. The obtained results are as follows: 1. Cutting force is smaller make small feed when feed speed make a change. 2. Principal cutting force is smaller make small cutting speed when feed speed make a change.

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CBN 볼 엔드밀의 절삭 및 마모특성에 관한 연구 (A Study on the Cutting Pertormance and Wear Characteristics of CBN Ball End-Mill)

  • 이기우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.107-113
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    • 1996
  • This paper presents the experimental results on the cutting performance and wear characteristics of CBN ball end-mill. The influence of cutting fluids and rake angles on the tool performance is reported. It i found that the neat cutting oil is beneficial to obtain good surface roughness and 30 .deg. of rake angle gives the minimum tool wear. The microscopic investigations reveal that the coated carbide endmills wear by fracture whereas the CBN endimills wear by attritious mode.

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머시닝센터 가공시 정면커터 표면가공특성 연구 (On the Characteristics in Surface Cutting for Face Cutter of Machining Center)

  • 박달근;임대성
    • 한국공작기계학회논문집
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    • 제14권2호
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    • pp.21-26
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    • 2005
  • From on the machining center cutting work of 5534, the characteristics such as spindle speed and feed speed fir the third point height, average spacing of roughness peaks, bearing ratio, center line average, ten point height. experiments is roughness for sampling length determine to measuring length of cutting feed speed 200, 400, 600, 800mm/min and spindle speed 800, 1000, 1200, 1400rpm. Third point height is spindle speed with most suitable cutting condition 1000rpm. Third point height is feed speed with most suitable cutting condition 400mm/min. Average spacing of roughness peaks are spindle speed with most suitable cutting condition feed speed increased to average spacing of roughness Peaks are increased. Spindle speed increased to average spacing of roughness peaks are decreased. Bearing ratio is spindle speed with feed speed increased to bearing ratio decreased. Center line average is spindle speed with most suitable cutting condition at 1200rpm feed speed with most suitable cutting condition at 200mm/min to cutting foe roughness suddenly decreased. Ten point height is spindle speed with most suitable cutting condition 1200rpm at ten point height cutting face roughness to decreased and feed speed with most suitable cutting condition 800mm/min at ten point height cutting face roughness to decreased.

Hydrox Gas 절단과 LPG 절단의 열적특성에 관한 연구 (A Study on the Thermal Characteristics of LPG and Hydrox Gas Cutting)

  • 김홍건;곽이구
    • 한국생산제조학회지
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    • 제19권2호
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    • pp.301-305
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    • 2010
  • Cutting procedures where qualities are determined by various demand factors largely influences shipbuilding productivity. Particularly, defects in cutting shapes and cutting surface results in delay for post shipbuilding stages such as in welding and assemblage lines which could become factors for reduced economic viability of the project. Existing cutting procedures utilize fossil fuels such as propane or ethylene as the main fuel component and these methods applied particularly to ship plate cutting gives relatively slow cutting speed and generates large quantities of harmful and sometimes poisonous polluting fumes of which warrants an urgent need to look for alternative cutting methods. Recent introduction of hydrox gas generated by electrically dissociating water into hydrogen and oxygen components to be utilize as an alternative cutting fuel has resulted not just in visible improvement on cutting quality and speed over the existing methods but it has also been welcomed as an environmentally friendly clean fuel source. This paper has been prepared to serve as the basis for accommodating this environmentally friendly hydrox gas cutting method into actual working environment by observing and recording hydrox gas cutting thermal characteristics.

레이저변수(變數)와 피삭재조건(被削材條件)이 목재(木材) 및 목질(木質)보드의 절삭특성(切削特性)에 미치는 영향(影響)(I) - 절삭(切削)깊이와 절삭폭(切削幅) - (Effects of Laser Parameters and Workpiece Conditions on Cutting Characteristics of Solid Wood and Wood-based Panel(I) - Cutting Depths and Kerf Widths -)

  • 심재현;정희석
    • Journal of the Korean Wood Science and Technology
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    • 제25권4호
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    • pp.75-91
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    • 1997
  • Laser cutting tests were conducted to investigate the laser cutting characteristics of solid woods such as 25mm-thick white oak(Quercus acutissima) and maple(Acer mono), and wood-based panels such as 15mm-thick medium density fiberboard and particleboard. Test variables were laser power, cutting speed, grain direction, and moisture content. Cutting depths, kerf widths and the maximum cutting speed were measured. Cutting depths were increased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, and also to below the workpiece. Kerf widths were decreased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, but were increased as focus of laser beam was moving from on the surface of workpiece to below the workpiece. Minimum kerf widths were obtained when focus of laser beam was positioned on the surface of workpiece. Cutting depths and kerf widths were decreased with increase in moisture content, and cutting depths and kerf widths of more dense white oak were smaller than those of maple. And also cutting depths and kerf widths of particleboard were smaller than those of medium density fiberboard.

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CNC 밀링에 의한 볼록곡면 가공시의 가공특성에 관한 연구 (A study on the characteristics of the convex surface machining in CNC milling)

  • 한흥삼;이동주
    • 한국정밀공학회지
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    • 제12권11호
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    • pp.45-51
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    • 1995
  • In order to suggest the proper cutting conditons of the CNC milling machining for the free-form surface, some experments were carried out. In the experiments, the influence of cutting conditions on a inclined spherical surface were examined by geometrical analysis. In this study, the roundness and cutting force were measured to know the effect of several cutting conditions on the machined surface and the cutting characteristics were carefully investigated. The results obtained in this study are aw follows. 1) If the tool ha s enough rigidity, we can get better dimensional accuracy in up-ward cutting than down- ward cutting. 2) A great roundness error is appeared on the surface declined under 30 degress to the horizontal plane in circular machining by a bal end mill. 3) If the thrust force is increased, the stability of tool is decreased. And the phenomenon is apperared in great in down-ward cutting than up-ward cutting.

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직교형 2차원 진동절삭기의 기구학적 해석 및 진동 특성 고찰 (Kinematical Analysis and Vibrational Characteristics of Orthogonal 2-dimensional Vibration Assisted Cutting Device)

  • 노병국;김기대
    • 한국소음진동공학회논문집
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    • 제22권9호
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    • pp.903-909
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    • 2012
  • In elliptical vibration cutting(EVC) where the cutting tool traces a micro-scale 2-dimensional elliptical trajectory, the kinematical and vibrational characteristics of the EVC device greatly affect cutting performance. In this study, kinematical and vibrational characteristics of an EVC device constructed with two orthogonally-arranged stacked piezoelectric actuators were investigated both analytically and experimentally. The step voltage was applied to the orthogonal EVC device and the associated displacements of the cutting tool were measured to assess kinematical characteristics of the orthogonal EVC device. To investigate the vibrational characteristic of the orthogonal EVC, sinusoidal voltage was applied to the EVC device and the resulting displacements were measured. It was found from experiments that coupling of displacements in the thrust and cutting directions and the tilt of the major axis of the elliptical trajectory exists. In addition, as the excitation frequency is in vicinity of resonant frequencies the distortion in the shape of the elliptical trajectory becomes greater and change in the rotation direction occurs. To correct the shape distortion of the elliptical trajectory, the shape correcting procedure developed for the parallel EVC device was applied for the orthogonal EVC device and it was shown that the shape correcting method successfully corrects distortion.

구상화 흑연주철(FCD500)의 가공성에 관한 연구 (A Study on Cutting Characteristic in Turning Ductile Cast Iron(FCD500))

  • 오성훈;김호건
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.67-71
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    • 2012
  • The purpose of this study is to investigate cutting characteristics and wear behavior in FCD500 ductile cast iron turning with different cutting tools, tungsten-carbide and CBN. Mechanical property, cutting characteristics and the application to the real industrial area is the final purpose. FDC500 ductile cast iron is now widely used in the various commercial vehicle parts for increased machine abilities which accrue more tensile strength with lower hardness. Several studies have been fulfilled for the material and heat-treatment area, but few with the cutting characteristics and wear behavior in the turning area.

하향엔드밀링시 헬릭스각에 따른 전단 및 마찰특성변화 (Shear and Friction Characteristics in Down-End Milling with Different Helix Angles)

  • 이영문;장승일;서민교;손정우
    • 한국공작기계학회논문집
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    • 제13권2호
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    • pp.17-24
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    • 2004
  • In end milling process, undeformed chip thickness and cutting forces vary periodically with phase change of the tool. Recently, a model has been proposed to simulate the shear and friction characteristics of an up-end milling process in terms of the equivalent oblique cutting to this. In the current study, a down-end milling process has been replaced with the equivalent oblique cutting process. And shear and tool-chip friction characteristics variation of SM45C steel has been studied using the end-mills of different helix angles. The specific shear and friction energy consumed with helix angle of $50^{\circ}$ is somewhat larger than those of$30^{\circ}$ and $40^{\circ}$. The specific shear energy consumed is about 76-77% of the specific cutting energy regardless the helix angles.

선반 가공조건에 따른 경화처리된 A17075-T6 소재의 가공특성 변화에 관한 연구 (A Research on the Change of Cutting Characteristics in Hardened A17075-T6 Depending on Turning Conditions)

  • 이희덕;김정석;정지훈;임학진
    • 한국생산제조학회지
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    • 제21권1호
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    • pp.144-149
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    • 2012
  • The cutting characteristics of hardened aluminum alloy A17075-T6 were investigated during turning processing. Under variation conditions of cutting speed, depth of cut, and feed rate, the characteristics of cutting force, surface roughness, and machined texture were investigated. Surface roughness became worse in proportion to the increase of the feed rate. The thickness of material alteration layer which is derived from the effect of cutting force was the biggest when feed rate 0.148mm/rev. This research confirmed that the deformed layer is dominantly dependent on the variation of feed rate.