• 제목/요약/키워드: Cut Surface

검색결과 1,373건 처리시간 0.036초

표면 거칠기를 고려한 NURBS 보간기 (NURBS Interpolator for Controlling the Surface Roughness)

  • 최인휴;양민양;이강주
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.162-167
    • /
    • 2003
  • Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill. the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed for generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.

  • PDF

금속의 Surface Integrity에 미치는 소성스트레인의 영향 (Effect of Plastic Strain on the Surface Integrity of Steel)

  • 김태영
    • 한국정밀공학회지
    • /
    • 제6권4호
    • /
    • pp.94-102
    • /
    • 1989
  • The effect of plastic strain on the surface integrity of mild steel (SS 41) was studied. This paper shows that the recrystallization technique is adequate to evaluate the plastic strain in a machined surface experimentally. The relations between the plastic strain and the machining conditions are quantitatively evaluated by using the recrystallization technique. The obtained results are summarized as follows. 1. The surface integrity of steel is considerably influenced by the amount of surface region deformation produced by changes in cutting conditions. 2. The plastic strain in machined surface produced by changes of the cutting conditions is evaluated by the recyrstallization technique. 3. The plastic strain increases with the increase of depth of cut and the decrease of rake angle. 4. When the cutting force is high and the rake angle is small, the value of maximum true strain reaches to high. 5. The maximum true strain is related to the cutting energy, and the values increase with the increase of the unit shear and total engergy in constant depth with the increase of the energy values.

  • PDF

열간금형용강의 고속 엔드밀 가공인자의 영향에 대한 통계적 분석의 적용 (Application of Statistical Analysis for Working Factors Effect of High Speed End-Milling for STD61)

  • 배효준;이상재;우규성;박흥식
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2004년도 춘계학술대회
    • /
    • pp.1148-1153
    • /
    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface rougj1ness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on Spindle speed, feed rale, hardness and axial depth of cut By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 89.7% and regression equation of surface roughness is made by regression analysis.

  • PDF

숫돌 마멸량에 따른 연삭가공물의 표면특성 (The Surface Characteristics of Workpiece by Wear of Wheel)

  • 하만경;곽재섭;곽태경
    • 동력기계공학회지
    • /
    • 제6권1호
    • /
    • pp.50-54
    • /
    • 2002
  • The surface roughness is one of important parameters to obtain the high quality of products in grinding process. In precision components, it's level must be limited to a certain range. This study evaluated experimentally grinding characteristics of workpieces in the surface grinding process. The grinding forces were obtained to compare with the grindability of workpieces such as STD11, STS304 and STB2. The surface roughnesses on various workpieces were measured according to increasing the feed and the depth of cut. In addition, the wear amount of wheels according to the number of grinding were obtained. Also the grinding wheel and the ground surface were observed with a microscopic instrument.

  • PDF

AL7075-T6의 슬롯가공 시 표면거칠기와 진동의 상관관계에 관한 연구 (Correlation between Surface Roughness and Vibration in Slot Milling of AL7075-T6)

  • 천세호
    • 한국기계가공학회지
    • /
    • 제21권5호
    • /
    • pp.61-66
    • /
    • 2022
  • This study investigated the characteristics and relationship between surface roughness and vibration according to the cutting conditions in the slot milling of AL7075-T6. The spindle speed, feed, and depth of cut were selected as independent variables and the amplitude of acceleration and surface roughness as dependent variables. Feed affected the surface roughness. As the spindle speed increased, the amplitude of vibration increased in the direction perpendicular to the feed direction. In addition, the amplitude of vibration and surface roughness showed a negative correlation. Under a given feed, the surface roughness improved as the vibration increased.

기계 가공면의 소성스트레인에 관한 연구 (A Study on Plastic Strain in Machined Surface)

  • 김태영;소율영;신형곤
    • 한국정밀공학회지
    • /
    • 제10권3호
    • /
    • pp.47-56
    • /
    • 1993
  • Typical plastic strains in the machined surface are very difficult to measure, since they are located within a very short distance from the surface and they change very rapidly. There is an alternative way to determine the residual strain in plastically deformed materials by measuring the grain size after a subsequent recrystallization precess. Although, this technique has been successfully applied by several researchers to find the plastic zone around notches and cracks in various materials and welding beads, few works have been reported using the recrystallization method to determine the residual strains in machined surface. Therefore, the purpose of this investigation is to explore the effectiveness of the recrystallization technique in machining applications and in particular, to find the effect of cutting parameters, i.e., depth of cut, rake angle, on the plastic strains. As the result, the recrystallization technique was succesfully applid to determine the plastic strain in machined surface.

  • PDF

고랭지 경사 밭 무 재배지에서 토양유실경감을 위한 피복방법 평가 (Evaluation of Surface Covering Methods for Reducing Soil Loss of Highland Slope in Radish Cultivation)

  • 이정태;이계준;류종수;박석호;한경화;장용선
    • 한국토양비료학회지
    • /
    • 제44권5호
    • /
    • pp.667-673
    • /
    • 2011
  • 우리나라 밭은 대부분 산지를 개간하여 조성한 경사 밭으로 작물이 재배되는 여름철 집중강우에 의해 많은 양의 토양이 유실된다. 특히 경사 밭 전면경운에 의한 토양 교란은 무의 발아, 생육초기 단계로 쏟아지는 강우에 표토가 직접 노출되어 토양유실 위험이 가중되고 있다. 본 연구에서는 고랭지 무 재배의 경우 토양피복방법 개선에 의한 토양유실 저감기술을 개발하고자 수행하였다. 토양피복 방법으로 호밀 예취피복, 호밀 초생피복, 흑색비닐멀칭 등 8 처리를 두었으며, 경사 17%내외 무저라이시메타에서 유거수 및 토양유출 특성과 무 생육특성을 평가하였다. 시험결과 호밀예취피복을 포함한 토양피복처리는 유거수 유출량에 있어 ha당 관행 $2,994m^3$인 반면, $773{\sim}2,325m^3$이 유거되어 관행보다 26~78% 수준으로 유거수 량이 감소하였다. 이와 같은 결과는 토양유실량에도 영향을 미쳐 관행 처리구가 ha당 68.2톤인 반면, 호밀예취피복을 포함한 피복처리구는 0.3~16.1톤으로 관행 대비 76~99%에 해당하는 토양유실 경감 효과가 있는 것으로 평가되었다. 무 수확기 수량 구성요소인 근중은 관행의 경우 ha당 92.5톤 수준을 보였는데, 호밀 초생피복은 40.1톤, 벌개미취 초생피복은 46.1톤, 곰취 초생피복은 78.5톤 수준으로 낮은 경향을 보였다. 반면, 호밀 예취피복은 92.9톤, 들묵새 초생피복은 102.6톤, 흑색비닐멀칭은 109.8톤으로 관행과 비슷하거나 오히려 증수되는 결과를 보였다. 본 연구 결과 호밀 예취피복 및 들묵새 초생피복은 무 수량에 는 영향을 미치지 않으면서 토양유실 경감효과가 매우 높아 경사 밭 토양보전기술로 유용하게 적용 되리라 판단된다.

실란 커프링제로 처리된 실리카가 합성고무 배합물의 물리적 특성에 미치는 영향 (Effects of Silane Coupled Silica on the Pysical Properties of Synthetic Rubber Compounds)

  • 이석
    • Elastomers and Composites
    • /
    • 제33권3호
    • /
    • pp.185-192
    • /
    • 1998
  • 고무조성물에 있어 실리카 종류 및 실란 커프링제 효과를 연구하기 위해 실리카와 실란 커프링된 실리카를 함유한 고무조성물의 물리적특성에 대하여 조사하였다. 실란 커프링된 실리카의 비표면적 및 세공부피는 실란화반응이 진행되는 동안 실란 커프링제가 실리카의 세공을 막기 때문에 순수 실리카의 비표면적 및 세공부피보다 작게 나타났다. 큰 비표면적과 고구조의 실리카는 짧은 스코치시간과 빠른 가황속도를 나타냈다. 반면 실란 커프링된 실리카는 실란 커프링제에 함유되어 있는 유황 성분의 영향으로 순수실리카보다 더 짧은 스코치시간과 더 빠른 가황속도를 나타내었다. 실리카의 비표면적 및 구조에 비해 큰$(N_2SA-CTAB)$값은 높은 300% 모듈러스를 나타냈다. 또한 실리카의 비표면적 및 구조는 마모특성을 나타내는 PICO 손실량에는 영향을 미치지 않았으나, cut and chip 손실량에는 영향을 미치는 것으로 나타났다.

  • PDF

Analysis of cutting forces and roughness during hard turning of bearing steel

  • Bouziane, Abderrahim;Boulanouar, Lakhdar;Azizi, Mohamed Walid;Keblouti, Ouahid;Belhadi, Salim
    • Structural Engineering and Mechanics
    • /
    • 제66권3호
    • /
    • pp.285-294
    • /
    • 2018
  • An experimental study has been carried out to analyze the effect of cutting parameters (cutting speed, feed and depth of cut) and tool nose radius on the surface roughness and the cutting force components during hard turning of the AISI 52100 (50 HRC) steel with a ceramic cutting tool. The tests have been conducted according to the methodology of planning experiments, based on an orthogonal plan of Taguchi (L27). By using the response surface methodology (RSM), the components of the cutting force and the roughness of the machined surface were modeled and the effects of the input parameters were analyzed statistically by ANOVA and RSM. The results show that the feed (f), the tool nose radius (r), the cutting speed (Vc), the interaction between feed and tool nose radius ($f{\times}r$) as well as that of the quadratic effect ($f^2$) all have significant effects on the surface roughness (Ra). The feed is the most influencing factor with a contribution of 47.31%. The components of the cutting force were strongly influenced by the depth of cut, followed by the advance with a lower degree. By comparing the experimental values with those predicted by the models of the cutting force components and the surface roughness, it appears that they are in very good correlation.

Borehole Image Processing System에 의한 붕괴사면의 활동면 추정 (Assumption of Failure Surface using Borehole Image Processing System in Failed Rock Slope)

  • 유병옥;정형식
    • 한국지구물리탐사학회:학술대회논문집
    • /
    • 한국지구물리탐사학회 1999년도 제2회 학술발표회
    • /
    • pp.217-239
    • /
    • 1999
  • 일반적으로 사면에 대한 조사방법은 지표지질조사를 실시하여 불연속면의 정보를 획득하는 것이 보편화 된 방법이나 제한된 영역의 정보만을 획득하게 되는 문제점을 가지게 된다. 일반적으로 절취사면에서 활동면 또는 활동가능면을 추정하는 방법으로 토모그래피, 전기비저항탐사, 탄성파 탐사와 같은 지구물리탐사 방법을 이용하나 최근에 사용된 카메라 장치를 이용하는 방법은 시추공벽의 화상을 촬영하여 직접 육안으로 확인 할 수 있는 방법으로 다른 방법들에 비해 보다 확실한 방법이라고 생각된다. 그러므로 본 논문은 고속도로 현장에서 붕괴가 발생된 사면의 활동면 위치를 파악하기 위해 총 4 개공의 시추를 실시하였고 BIPS(Borehole Image Processing System) 장비를 도입하여 활동면의 위치를 파악하였다. 그 결과, 철탑구간은 지표에서 20m 하부구간까지 암질이 매우 불량하고 점토층이 충전된 파쇄대층이 존재하고 철탑좌측구간은 이미 인장균열이 발생되었으며 점토층이 충전된 층리면 존재하고 층리면은 사면방향으로 경사져 붕괴가능성이 클 것으로 나타났다. BIPS 결과는 사면안정대책 방안에 수립하는 데 이용하여 억지말뚝으로 사면보강공을 선정하였다.

  • PDF