• Title/Summary/Keyword: Cut Surface

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A Study on the Endmilling using the Multi-Articulated Robot (다관절 로봇을 이용한 엔드밀 가공에 관한 연구)

  • 최은환;정선환;최성대
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1772-1775
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    • 2003
  • The stiffness of multi-articulated industrial robots is very weak, because their structure is an articulated type with some links and joints. Thus it is known that cutting processes for metals are not accepted in machine shop well, but they have a lot of merits for cutting processes, for example. drilling, tapping. and engraving etc., because of the characteristics of their high degree of freedom. The temptation of cutting aluminium was carried out to investigate the feasibility and the limitations or constrains for cutting metals on them. First the mode shapes of 6-axes FANUC welding robot were taken and analysed, and next the cutting processes were practically carried out on it. The results of study were found out to show the feasibility of cutting processes at end-milling under 6mm of tool diameter. as well as to have some limitations and constrains, for examples, surface roughness and feed rate, depth of cut, cutting force etc..

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Diamond turning of pick-up lens for optical application (광 정보저장용 픽업 렌즈의 다이아몬드 터닝 가공)

  • 박순섭;김대중;이봉주;김상석;김정호;유영문;김주하
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.525-528
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    • 2003
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra. aspherical form error 0.5 ${\mu}{\textrm}{m}$ P-V for aspherical lens of optical data storage device are satisfied for PMMA. but not satisfied for PC.

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Mechanical Characteristics of Electrical Discharge Machined Product due to the Different Wire Electrode (와이어 종류에 따른 방전가공 부품의 기계적 특성)

  • 김종업;정순성;왕덕현;김원일;이윤경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.875-878
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    • 1997
  • Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though it is very hard material and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods.

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A Fundamental Study on High Efficient Grinding with General Grinding Machine (범용 연삭기의 고능률 가공에 관한 기초적 연구)

  • Kim, Nam-Kyung;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.4
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    • pp.65-72
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    • 1990
  • After observing grinding characteristics according to variable grinding condition in order to raise the grinding effect without making worse the grinding quality by using general grinding machine, main conclusions of this study are as follows; 1) When grinding quality is constant, grinding effect is changed according to the speed of the workpiece. But the rapidly increasing critical speed of table is($V_w{\leq}4m/min$). 2) As grinding effect is equal, the lower the speed of the workpiece becomes, the lower the grinding force and surface roughness obtains good results. 3) In terms of grinding method, the down cut grinding method produces good grinding surface royghness in case of little grinding depth;otherwise, the up cut method in case of more grinding depth.

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High Precision and Effective Grinding using Super Abrasives and ELID (초연삭입자와 ELID를 이용한 고정밀 고능률 연삭가공)

  • Koo, Yang;Kim, Gyung-Nyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.25-32
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    • 2003
  • In this study, the grinding characteristics of CBN wheels, such as grinding force and surface roughness, have been compared and analyzed from various working conditions of spindle speed and depth of cut. To actualize high efficient grinding at ceramic and silicon nitride material, electrolytic in-process dressing (ELID) method has been applied at metal bonded diamond and CBN wheels. Super precision grinding using ductile mode at difficult-ta-cut materials could be performed.

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A study on the Optimum Wheel Characteristics Using Grinding Machine (연삭 장비를 이용한 최적의 휠 특성분석)

  • Ko, Jun-Bin;Kim, Woo-Kang;Jeon, Tek-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.142-148
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    • 2008
  • This study aims to find the optimal cutting conditions, which are obtained by grinding condition, and the grinding characteristics and condition of constant velocity joint were investigated with respect to wheel velocity, depth of cut, feed speed. Grinding machine has been widely used in manufacturing optical reflects of metal. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of grinding conditions makes good surface roughness and the optimal condition of grinding and get the mesh condition. The purpose of this study is to find the optimum grinding wheel characteristics for cutting constant velocity joint.

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Machinability Evaluation of ${Si_3}{N_4}$-hBN Machinable Ceramics Using Experimental Design Method (실험계획법에 의한 ${Si_3}{N_4}$-hBN 머시너블 세라믹스의 절삭성 평가)

  • 장성민;임대일;조명우;조원승
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.291-295
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    • 2002
  • Ceramics are very difficult-to-cut materials because of its high strength and hardness. Their machining process can be characterized by cracking and brittle fracture. Generally, ceramics are machined using traditional method such as grinding and polishing. However, such processes are generally costly and have low material removal rate. In this paper, to develop machinable ceramics those have good machinability without losing their material properties, machinability evaluations are performed by applying the experimental design method. In this paper, to evaluate the machinability of the developed ceramics, various workpieces are machined on the CNC machining center, and surface roughness are measured under predefined process parameters obtained using Taguchi method. And the experimental results are investigated to derive optimum cutting parameters for the given materials.

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Performance of Perennial Ryegrass ( Loium perenne L. ) Cultivars (Perennial ryegrass 품종의 적응성 비교시험)

  • 이창섭;김병완;성경일;김창주
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.17 no.4
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    • pp.387-398
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    • 1997
  • This experiment was to investigate the surface coverage, sward height and dry matter yield of 63 perennial ryegrass cultivars with control cultivar, orchardgrass(Potomac) at different cutting dates(May 25, July 5, August 20 and October 5), in order to select the adaptable cultivars of perennial ryegrass in the middle region of Korea. Four perennial ryegrass cultivars, E.V. Meadea, Aberystwyth S101, Raidor and Real, didn't survive afler sowing. Surface coverage of perennial ryegrass cultivars cut in August 20 was lower than others. Sward height of perennial ryegrass cultivars at each cutting dates was lower than that of orchardgrass. There were no significant differences in sward heights of each cutting date. Dry matter yield of perennial ryegrass cultivars cut in August 20 was lower than others. Total dry matter yield of Oakpark 6% Viktoria, Petra, G. Manawa, and Kangaroo Valley was fell in the range of 11.76 and 10.37t/ha while that of orchardgrass was 12.09t/ha. On the basis of total annual dry matter yield, the adaptability of perennial ryegrass cultivars was classfied as following.

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A Study on the Cut Off Characteristics and Graphite Analysis of Residual Current Protective Devices for Low Voltage (저압용 누전차단기의 차단특성 및 그라파이트 분석에 관한 연구)

  • 최충석;이경섭;정재희;박수홍;김병수;이덕출
    • Journal of the Korean Society of Safety
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    • v.14 no.1
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    • pp.49-54
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    • 1999
  • In this paper. we studied cut off characteristics and fire hazard of residual current protective devices(RCD or ELB) for low voltage. The operative time of RCD with grounding resistance was analyzed by using RCD operating tester. The surface structure and composition of insulator were analyzed by using scanning electron microscope(SEM) and energy dispersive x-ray spectroscopy(EDX). The surface of phenol resin showed network structure and void. The spectra shown in EDX analysis are composed not only of the corresponding elements but also of several new spectra, as CK. OK$\alpha$. MgK, SiK. and CaK, which were absent in original material.

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Study on Cutting Characteristics of WC-Co with Micro Cutting in SEM (SEM 내 마이크로 절삭에 의한 초경합금재의 절삭 특성에 관한 연구)

  • 허성중
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.74-81
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    • 2003
  • This paper describes that the micro-cutting of WC-Co using PCD (Polycrystalline Diamond) and PcBN (Polycrystalline Cubic Boron Nitride) cutting tools are performed with SEM(Scanning Electron Microscope) direct observation method. The purpose of this study is to present reasonable cutting conditions to obtain precise finished surface and machining efficiency. Summary of the results are shown below: (1) The thrust cutting forces tend to increase more than the principal forces as the depth of cut and the cuttlllg speed are increased preferably on orthogonal microcutting. (2) The tool wear in the flank face was formed larger than that in the rake face on orthogonal micro cutting. (3) The wear appearance for PCD tools is abraded by hard WC particles of the work materials, which lead diamond grain to be detached from the bond.